Installing Rear Side Member
- Clip in new bulkhead part -1-
on inner rear wheel housing.
Bulkhead part
Information
- Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
- The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
- Do not begin bonding work until all materials and tools necessary for later repair work are available.
- Install rear side member and check that it fits perfectly.
- Apply adhesive on joint areas > Joint areas
of the body.
Apply adhesive evenly over the entire bonding surface > Joint areas. > Application depth 0.5 mm
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
Joint areas
Orange Bonding and riveting
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - Apply adhesive on joint areas > Joint areas
of the body.
Apply adhesive evenly over the entire bonding surface > Joint areas. > Application depth 0.5 mm
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
Joint areas
Yellow Bonding and resistance spot-welding
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVEOrange Bonding and riveting
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - Apply adhesive on rear wheel housing side member > Joint areas.
Joint areas
Yellow Bonding and resistance spot-welding
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVEOrange Bonding and riveting
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE- 5.1
Apply adhesive evenly over the entire bonding surface > Joint areas.
> Application depth 0.5 mm
Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm
- 5.1
Apply adhesive evenly over the entire bonding surface > Joint areas.
> Application depth 0.5 mm
- Rivet in rear side member in areas -A. B and C-
.
Areas -A- : > FLOW-FORM RIVET 9A7.008.607.00
Areas -B- > BLIND RIVET 999.190.227.01
Areas -C- : > BLIND RIVET 999.190.229.01
Punch areas
- Rivet in rear side member in area -A-
.
Area -A- .: > FLOW-FORM RIVET 9A7.008.607.00
Punch area
- Screw self-tapping screws -1-
into the existing holes.
> 5X00IN24 SETTING SELF-TAPPING SCREWS
Self-tapping screws
- Screw self-tapping screws -1-
into the existing holes.
> 5X00IN24 SETTING SELF-TAPPING SCREWS
Self-tapping screws
- Screw self-tapping screws -1-
into the existing holes.
> 5X00IN24 SETTING SELF-TAPPING SCREWS
Self-tapping screws
- Screw self-tapping screws -1-
into the existing holes.
> 5X00IN24 SETTING SELF-TAPPING SCREWS
Self-tapping screws
- Screw self-tapping screws -1-
into the existing holes.
> 5X00IN24 SETTING SELF-TAPPING SCREWS
Self-tapping screws