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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear (9YB) >> 5348 Side Member Rear >> WM, 53485500 Replacing Rear Side Member >> Installing Door Sill Reinforcement

Installing Door Sill Reinforcement

  1. Install new bulkhead part
    G16140098

    Bulkhead part

    Information 

    • Apply adhesive evenly over the entire bonding surface. 

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  2. Apply adhesive on joint areas > Bonding areas  of the body. > Application depth 0.5 mm  Use body structural adhesive.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G16140099

    Bonding areas

    Information 

    • Apply adhesive evenly over the entire bonding surface. 

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  3. Apply adhesive in the marked areas > Bonding areas  on the door sill reinforcement. > Application depth 0.5 mm 

    Use body structural adhesive.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G16140100

    Bonding areas

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 
  4. Install door sill reinforcement and check that it fits perfectly.
  5. Resistance spot-weld the door sill reinforcement > Spotwelds. 
    G16140101

    Spotwelds

  6. Apply a full weld to the door sill reinforcement > Spotwelds. 
    G16140102

    Spotwelds