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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame (9YB) >> 5107 Front Roof Cross Member >> WM, 51075530 Replacing Front Roof Cross Member >> Installing Front Roof Cross Member

Installing Front Roof Cross Member

  1. Fit front roof cross member and check that it fits perfectly.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 

    Information 

    • Apply adhesive evenly over the entire bonding surface. 
  2. Apply adhesive in the marked areas > Bonding areas on connection areas of the body  on the body. > Application depth 0.5 mm 

    > 5X00IN21 WORK WITH BODY STRUCTURAL ADHESIVE

    G16138369Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas on connection areas of the body

    Information 

    • Before final assembly, make suie you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 

    Information 

    • Apply adhesive evenly over the entire bonding surface. 
  3. Apply adhesive in the marked areas > Bonding areas  on the front roof cross member.

    > Application depth 0.5 mm 

    > 5X00IN21 WORK WITH BODY STRUCTURAL ADHESIVE

    G16138370Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    1. 3.1  Also apply a bead of adhesive all around the marked areas. > Bonding areas 

      > Application depth 3 mm 

  4. Rivet in front roof cross member in area -A-  .

    > FLOW-FORM RIVET 9A7.008.607.00 

    G16138371Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  5. Screw in screws -1-  and tighten with > Tightening torque 8 Nm (6 ftlb.)  .
    G16138372Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screws on front roof cross member