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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front (9YB) >> 5079 Front Side Member >> WM, 50795503 Replacing Front Side Member >> Removing Front Side Member

Removing Front Side Member

  1. Roughly cut out front side member > Front side member  .
    G16137105Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Front side member

  2. Cut out lower bulkhead > Lower bulkhead  .
    G16137106Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lower bulkhead

  3. Knock out lower bulkhead part -1-  .
    G16137107Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lower bulkhead part

  4. Cut out middle bulkhead > Middle bulkhead  .
    G16137108Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Middle bulkhead

  5. Knock out upper bulkhead part -2-  .
    G16137109Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Upper bulkhead part

    Information 

    Do not unscrew screws on the sheetmetal panel side yet.

  6. Unscrew self-tapping screws -1-  on the cast component side.
    G16137110Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

    Information 

    Heat cast aluminium components to max. > Temperature 120°C  >.

  7. Heat connection points on the longitudinal member panel > Connection points on longitudinal member panel  using > V.A.G 1416 - hot-air blower  .
    G16137111Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connection points on longitudinal member panel

  8. Press longitudinal member panel together using tensioning clamps > Longitudinal member panel  .
    G16137112Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Longitudinal member panel

  9. Unscrew self-tapping screws -1- on the sheetmetal panel side.
    G16137113Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  10. Heat bonding areas > Bonding areas  . > V.A.G 1416 - Hot-air blower 
    G16137114Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  11. Remove remaining piece of front side member.