LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front (9YB) >> 5038 Lock Support Panel >> WM, 503819 Removing And Installing Lock Carrier (Off-Road) >> Removing Lock Carrier

Removing Lock Carrier

WARNING: Refrigerant 
  • Danger of freezing 

    → Avoid contact with refrigerant.

    → Wear personal protective gear.

    → Observe the safety regulations for working on air-conditioned vehicles and handling refrigerant.

    → Observe the safety regulations for extraction and filling systems.

    → Observe the instructions for repairing air-conditioning systems and storing spare parts.

WARNING: Hot fluid 
  • Danger of scalding 

    → Avoid contact with hot fluid.

    → Wear personal protective gear.

Information 

After disconnecting hoses, close off all openings immediately using commercially available rubber stoppers.

When fitting parts, do not remove stoppers until shortly before installation.

  1. Release lock on coolant overflow line -1-  and pull it off the radiator.
    G16136630Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant overflow line

  2. Unclip coolant overflow line -2-  from retaining clips -3-  .
    G16136631Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant overflow line

    Information 

    After disconnecting hoses, close off all openings immediately using commercially available rubber stoppers.

    When fitting parts, do not remove stoppers until shortly before installation.

  3. Release safety clip on coolant line -1-  and pull coolant line -2-  off the radiator.
    G16136632Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant line

  4. Release and unplug electric plug connections -3-  .
    G16136633Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connections

    Information 

    When removing the refrigerant lines:

    Close off all refrigerant lines and connections using suitable stoppers.

    Check O-rings on the refrigerant lines for damage and replace them if necessary.

    Information 

    When installing the refrigerant lines:

    Wet the O-rings of the refrigerant lines with refrigerant oil.

    Do not remove the stoppers for the refrigerant lines and connections until shortly before installation.

  5. Unscrew fastening screw -1-  and pull off refrigerant lines -2-  .
    G16136634Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Refrigerant lines

    Information 

    After disconnecting hoses, close off all openings immediately using commercially available rubber stoppers.

    When fitting parts, do not remove stoppers until shortly before installation.

  6. Release safety clip on coolant line -1-  and pull coolant line -2-  off the radiator.
    G16136635Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant line

  7. Release and disconnect electric plug connections at the left -1 and 2-  .
    G16136636Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connections at the left

  8. Unclip line bracket -3-  and move electric wire harness towards the centre of the vehicle.
    G16136637Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Line bracket

  9. Release and disconnect electric plug connections at the right -1, 2 and 3-  .
    G16136638Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connections on the right

  10. Unclip line bracket -4-  and move electric wire harness towards the centre of the vehicle.
    G16136639Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Line bracket

  11. Remove operating cable for front lid lock.

    >  WM, 551419 REMOVING AND INSTALLING OPERATING CABLE FOR FRONT LID LOCK 

  12. Unscrew fastening screws -1 and 2-  .
    G16136640Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lower lock carrier

    Information 

    The help of another person is required.

  13. Unscrew fastening screws -1-  and remove lock carrier -2-  .
    G16136641Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fastening screws