Installing Rear Closing Panel (Sport Turismo)

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Install rear closing panel (Sport Turismo) and check that it fits perfectly.

   > 5X00IN GAP DIMENSIONS

2. Apply adhesive on the joint area of the body.

   Apply adhesive evenly over the entire bonding surface.  > Application depth 0.5 mm 

   > 5X00IN21 Working with body structural adhesive

   Joint areas

3. Apply adhesive on rear closing panel (Sport Turismo).

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

   1. 3.1 Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 
   2. 3.2 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

   Joint areas

   Joint area

4. Set blind rivets. > BLIND RIVETS 999.190.229.01 

   Blind rivets

5. Set flow-form rivets. > FLOW-FORM RIVETS 9A7.008.473.00 

   > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

   Flow-form rivets

6. Screw in self-tapping screws -1-  .

   > 5X00IN24 SETTING SELF-TAPPING SCREWS

   Self-tapping screws