Possible Separation Points
Information
Cuts can be made in defined areas in the outer side member due to the parts dimensions. The purpose of the different cuts is to keep the repair area as small as possible in the event of damage.
The diagram should help you to determine the correct position of cuts.
Possible separation points on outer side member
| A-B-C | Replace cuts for outer side member > 514555 REPLACING OUTER SIDE MEMBER |
| B-C-D | Replace cuts for centre side member > 514855 REPLACING CENTRE SIDE MEMBER |
| B-C-D | Replace cuts for B-pillar reinforcement > 514255 REPLACING B-PILLAR REINFORCEMENT |
| D-E | Replace cuts for B-pillar > 514155 REPLACING B-PILLAR |
Positions of possible cuts on outer side members
| D | > Distance from bore hole 100 mm |
| E | > Distance from bore hole 235 mm |
| W | > Distance 40 mm |
Information
Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.
Information
Mark cuts A, B, C, D and E in accordance with the new part. Make sure to leave an overlap of approx. 30 mm with respect to the body.
- Mark and make cuts.
Location Description Type Basic value Tolerance Dimension A Distance 275 mm Dimension B Distance 525 mm Dimension C Distance 30 mm
B-pillarDimension D From bore hole Distance 100 mm Dimension E From bore hole Distance 235 mm
B-pillar - Unscrew self-tapping screws -1-
.
Self-tapping screws
- Bend up edges in front door aperture.
- 3.1 Heat bonding areas using > V.A.G 1416 - Hot-Air Blower .
- 3.2 Bend up edges in the front door aperture using > VAS 6635 - Crimping pliers set, 4-piece .
Edges in door aperture
- Heat bonding areas using > V.A.G 1416 - Hot-Air Blower
.
Bonding areas
- Remove B-pillar.