Removing Turbocharger

NOTIFICATION 

Dirt and contamination 

• Risk of damage to units or components 
  1. → Protect components from dirt and contamination.
  2. → Clean or replace dirty components.

Information 

Clean all line connections carefully and close them off or cover them. 

Suitable stoppers must be used for closing off the line connections. 

1. Disconnect line connections and electric plug connection.
   1. 1.1  Disconnect oil supply line -3-  .

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Line connections for turbocharger

      1. 1.1.1  Unscrew screw on oil supply line -4-  .
      2. 1.1.2  Disconnect oil supply line -3-  from the turbocharger.
      3. 1.1.3  Soak up escaping oil and close off line connections using suitable stoppers.
   2. 1.2  Disconnect coolant lines -1-  .
      1. 1.2.1  Unscrew screws for coolant lines -2-  .
      2. 1.2.2  Disconnect coolant lines -1-  from the turbocharger.
      3. 1.2.3  Soak up escaping coolant and close off line connections using suitable stoppers.
   3. 1.3  Disconnect vacuum line -5-  from the vacuum unit and set it aside.
   4. 1.4  Release and disconnect electric plug connection for recirculating air valve -6-  .
2. Loosen turbocharger -1-  from primary catalytic converter -2-  or particle filter.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Turbocharger on primary catalytic converter

   1. 2.1  Loosen V-band clamp -3-  .
   2. 2.2  Carefully loosen V-band clamp -3-  from the turbocharger flange -1-  using a hammer and wedge.
3. Disconnect active carbon filter line -1-  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Active carbon filter line

   1. 3.1  Unscrew screw for active carbon filter line -2-  .
   2. 3.2  Pull off active carbon filter line -1-  in -direction of arrow-  and set it aside.
4. Remove turbocharger -1-  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Turbocharger

   1. 4.1  Unscrew nuts on exhaust pipes -2-  and loosen V-band clamp on exhaust pipe -3-  .
   2. 4.2  Guide turbocharger -1-  and exhaust pipe -4-  out of the clamps -5-  and remove them in an upward direction.