LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (51 - Body Center, Roof, Frame) >> WM, 511355 Replacing A-Pillar Reinforcement >> Tools And Materials >> Removing A-pillar reinforcement

Removing A-pillar reinforcement

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2021 Porsche 718 Cayman, 2021 Porsche 718 Boxster, 2020 Porsche 718 Cayman, 2020 Porsche 718 Boxster, and 2019 Porsche 718 Cayman. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

Information 

Mark cut X in accordance with the new part. Make sure to leave an overlap of approx. 3 cm with respect to the body.

Information 

Loosen connection points on one side only. Do not damage the sheet-metal panel underneath.

Fig 1: A-Pillar Reinforcement Component Location
G14269968Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Installation position of A-pillar reinforcement

  1. Mark and make cut. > Distance 50 mm 
    G14269969Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing A-pillar reinforcement

  2. Grind down marked welded seams.
    G14269970Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing A-pillar reinforcement

  3. Drill out spotwelds -1;2-  using > Nr.129 - spotweld drill: see Gr. 2.4: Workshop Equipment Service Information. 
    1. 3.1  Grind down welded seams -3-  .
      G14269971Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Removing A-pillar reinforcement in cowl panel area

  4. Drill out spotwelds using > Nr.129 - spotweld drill: see Gr. 2.4: Workshop Equipment Service Information. 
    G14269972Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing A-pillar reinforcement

    G14269973Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing A-pillar reinforcement

  5. Heat the marked bonding surfaces.
    G14269974Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Heating bonding surfaces

  6. Remove A-pillar reinforcement.
  7. Remove remaining pieces.
    1. 7.1  Drill out spotwelds using > Nr.129 - spotweld drill: see Gr. 2.4: Workshop Equipment Service Information. 
      G14269975Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Removing remaining pieces