LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (51 - Body Center, Roof, Frame) >> WM, 510355 Replacing Roof >> Removing Roof

Removing Roof

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2021 Porsche 718 Cayman, 2021 Porsche 718 Boxster, 2020 Porsche 718 Cayman, 2020 Porsche 718 Boxster, and 2019 Porsche 718 Cayman. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Roof Component Location
G14269955Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Installation position of roof

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

Information 

  1. Remove spotwelds.
    G14269956Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

    G14269957Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

    1. 1.1  Drill out spotwelds using > Nr.129 - spotweld drill; see Gr. 2.4; Workshop Equipment Service Information. 
    2. 1.2  Grind down spotwelds in area -A-  using a spherical cutter.
  2. Affix adhesive tape -1-  along the edge of the roof on both sides at dimension -X-  . > Distance 2 mm + 2 mm  Adhesive tape serves as cut line.
    Fig 2: Checking Adhesive Tape Fixing Dimension Along Edge Of Roof On Both Sides
    G14269958Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

  3. Make cut on both sides.
  4. Heat connection areas using the hot-air gun.
    G14269959Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

    G14269960Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

  5. Remove roof (with the help of two people).
  6. Remove remaining pieces of roof.
    G14269961Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing roof

    1. 6.1  Cut off laser soldered joints on side panels.
    2. 6.2  Remove remaining pieces.