Assembly Instructions For Retainer Plate For Headlight-Washer Spray Nozzle
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Surface condition
- The bonding surfaces must be free from oil, dirt, moisture, and paint and oxide layers.
- Clean bonding surfaces with isopropanol and using clean, lint-free disposable cloths.
- Do not leave bonding surfaces exposed for more than 2 hours, otherwise bonding surfaces will have to be cleaned again.
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Temperature
- A processing temperature of between 20°C and 25°C applies to the surrounding area and materials.
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Applying adhesive
- Apply adhesive using the EPX application system (from 3M).
- Only use original mixing nozzles.
- Processing time: 2-3 minutes. If this is exceeded, use a new mixing nozzle.
- Apply adhesive in such a way that the bead of adhesive is pressed in by approx. 50% when joining components.
- Affix the retainer plate within a processing time of 2-3 minutes.
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Final bonding strength
- The required handling strength is achieved after approx. 3 hours. Do not move affixed retainer plates before then.
- The final bonding strength is achieved after approx. 24 hours. Do not apply pressure on the bonded joint during this time.
- At 70°C, the final bonding strength is achieved after approx. 30 minutes. Do not apply pressure on the bonded joint during this time.
- Clean the front apron -1-
at the left and right in the marked area -A-
.
Cleaning front apron
- Mask the front apron -1-
at the left and right in the marked area -A-
with adhesive tape -2-
.
Masking front apron
- Paint the front apron -1- .
- Remove adhesive tape -2-
.
Removing adhesive tape
- Clean the front apron -1-
at the left and right in the marked area -A-
.
Cleaning front apron
- Apply adhesive to area -A-
on the retainer plate -1-
.
- Application depth 3 mm
Applying adhesive
- Affix retainer plate -1-
in the front apron -2-
(-arrow-)
.
Affixing retainer plate
- Secure the retainer plate -1-
with adhesive tape -2-
on the front apron -3-
.
Securing retainer plate
- Remove securing tape after 3 hours at the earliest.