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Home >> Porsche >> 2021 >> Taycan Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> 19 - Engine - Cooling 2.0L -- Y1A - TAYCAN (Y1A) >> WM, 193817 Draining And Filling Coolant (With Cooling System Servicing Equipment) >> Refilling Coolant >> Filling Coolant

Filling Coolant

WARNING: Coolant outlet in the high-voltage battery 
  • Risk of short circuit or fire 
    • Read out the fault memory of all high-voltage systems before checking the pressure of the cooling system.
    • In the event of an insulation fault, do not apply pressure to the cooling system.
    • In the event of an insulation fault, have a high-voltage expert take care of the issue.

Information 

Information 

  1. Before filling the system, check whether Drain and fill coolant  mode is still  activated in the PIWIS Tester (fault code: P1A8100)  .
  2. Make sure that the cooling system on the vehicle is closed.
  3. Fill the NEW  container with coolant.
    1. 3.1  See additional functions  for filling and emptying the reservoirs in the Information for the > VAS 531 011 - cooling system servicing equipment  .
  4. Select Pressure test  in the menu and perform hydraulic leak test.
    1. 4.1  Enter the test duration > Time 120 s  .
    2. 4.2  Enter the pressure difference > Pressure 40 mbar  .
    3. 4.3  Enter the pressure test > Pressure 2000 mbar  .
    4. 4.4  Follow the instructions on the screen.
    5. 4.5  When the check is complete, the screen shows the result.
  5. Select Vacuum test  in the menu and perform hydraulic leak test.
    1. 5.1  Enter the test duration > Time 120 s  .
    2. 5.2  Holding time > Time 240 s  .
    3. 5.3  Enter the absolute pressure > Pressure + 40 mbar  .
    4. 5.4  Enter the pressure difference > Pressure 40 mbar  .
    5. 5.5  Follow the instructions on the screen and when the test is complete, the screen displays the positive or negative result.
    6. 5.6  Repeat the process if necessary.
  6. Select Fill the system  in the menu and start filling the system.
    1. 6.1  Enter the filling capacity > Mass 17000  .
    2. 6.2  When the filling process is complete, the display shows how much coolant was filled in.
    3. 6.3  When the filling process is complete, the servicing equipment automatically starts cleaning the hoses.
    4. 6.4  Follow the instructions on the display and never interrupt the process.
  7. Select Bleed the system  in the menu and start filling the system.
    1. 7.1  The servicing equipment generates pressure in the cooling system > VAS 531 011 - Cooling system servicing equipment  .
    2. 7.2  Enter the test pressure > Pressure 1800 mbar  .
    3. 7.3  Follow the instructions on the screen and when the test is complete, the screen displays the result.
    4. 7.4  The time required to remove air bubbles from the system depends on the type of vehicle.
    5. 7.5  Use the PIWIS Tester  and perform the Bleed cooling circuits  function in the Thermal management  control unit.

      > 190107 BLEEDING THE COOLING SYSTEM 

    6. 7.6  Press Stop  after bleeding the cooling circuits  to complete the process.
  8. Remove adapter with service hose for > VAS 531 011 - cooling system servicing equipment  from the coolant reservoir.
  9. Check the coolant level in the coolant reservoir and correct it if necessary.

    Only check the coolant level when the coolant temperature is at least 15° Celsius  .

    1. 9.1  The correct coolant level is reached when the coolant is at the lower edge -Arrow-  of the filler neck -1- 
      G15550451Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Correct coolant level in coolant reservoir