Installing Coil Spring
WARNING:
Preloaded or pressurised components
- Risk of squashing or bruising
→ Do not reach into the danger area.
→ Relieve the tension on components before starting work.
→ Secure components to prevent them from loosening suddenly.
Information
- If the coil spring is replaced: Always replace coil springs in pairs .
- When replacing the coil springs, use new spring plates due to settling behaviour and pitting .
Information
Observe information on coil spring colour markings and insert colours.
- Use the same colour as with the previously installed inserts .
Information on coil spring colour markings and inserts:
Coil spring markings and inserts
| 1 | Coil spring |
| 2 | Coil spring colour markings (e.g. red-blue-blue) |
| 3 | Colour marking for top insert (no separate marking for black, as spring is black) |
| 4 | Top insert in beige |
| 4a | Top insert in grey |
| 4b | Top insert in black |
| 5 | Bottom insert - beige |
| 5a | Bottom insert - black |
- Position the bottom insert seat into the axle guide so that lug -1-
engages in groove -2-
.
Alignment of bottom insert
- Place insert -1-
with spring plate -2-
into seat -3-
, ensuring that the contours align with each other.
Fitting insert with spring plate
Information
The top and bottom end of the spring coil must be touching the stop on the spring plates -1- .
Installing coil springs
- Fit top inserts and spring plate at the top together with coil spring.
- Carefully relieve tension on the coil spring using clamping cylinder and remove > 9823/2 - spring compressor .
- Secure rear level sensor holder -1- to trailing arm -2- .