Removing Rear Axle
- Electric shock
- Short circuit
- Fire
- Explosion
→ Only appropriately trained and authorised persons are permitted to work on high-voltage vehicles and components.
→ Required qualification: High voltage technician or high voltage expert.
→ Observe national requirements and legislation for this work.
→ Always use insulated tools, e.g. > VAS 6883 - Insulated Tool Set when working on these components. Observe general warning notes for working on the high-voltage system.
> 2X00IN GENERAL WARNING NOTES FOR WORKING ON THE HIGH-VOLTAGE SYSTEM
- Remove brackets -1-
on both sides of the vehicle.
Brackets
- 1.1 Only on right side:
Unclip clip -2- and move electric line aside.
- 1.2 Unscrew and remove screws -3 and 4- .
- 1.3 Remove brackets -1- .
- 1.1 Only on right side:
- Loosen electric wire harness -1-
on both sides of the vehicle.
Electric wire harness
- 2.1 Release and disconnect electric plug connections -2 and 3- and unclip from holders -4- .
- 2.2 Unclip clip -5- .
- 2.3 Set electric wire harness -1- aside.
- Disconnect air line -1-
from rear axle housing.
Air line on rear axle housing
- 3.1 Cut tie-wrap -2- .
- 3.2 Unclip air line -1- from clip -3- and move it aside.
- Unclip clip -1-
and set electric line -2-
aside.
Electric line for tyre pressure monitoring
- Disconnect coolant hoses -1 and 2-
.
Coolant hoses
- 5.1 Disengage coolant hoses -1 and 2- from bracket -3- .
- 5.2 Release and disconnect quick connectors -4- .
- 5.3 Catch escaping coolant and close off line connections using suitable stoppers.
- 5.4 Set coolant hoses -1 and 2- aside.
- > VAS 6832/11 - Assembly device for rear axle must be positioned under the vehicle on > VAS 6832 - Master Gear unit elevating platform and fitted on the rear axle.
- Unscrew screws -2-
on the front electric motor mountings -1-
.
Front electric motor mountings
- Unscrew screws -2-
on the rear electric motor mountings -1-
.
Rear electric motor mountings
Information
For additional 3D information, see
> 420119 REMOVING AND INSTALLING REAR AXLE
Information
You will need a second mechanic to help you with this step.
- Remove rear axle -1-
.
Rear axle
- 9.1 Unscrew screws on rear axle bearing -2- .
- 9.2
Tilt and lower the rear axle -1-
together with the electric motor as required and guide it down out of the vehicle.
Get another person to help by checking that all components have sufficient clearance.