Removing Rear Window

Information 

• Observe procedure for removing car windows. 

  > 6X00IN GENERAL INFORMATION ON REMOVING CAR WINDOWS

1. Switch on ignition and extend the rear spoiler using > 9900 - PIWIS Tester 3  until the rear spoiler is at its highest position.
2. Switch off ignition and remove remote control.
3. Affix adhesive tape -2-  to the lower left corner of the rear window -1-  on the rear lid.

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   Affixing adhesive tape

4. Release and unplug electric plug connections -1 to 3-  .

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   Releasing and pulling off electric plug connections

5. Release and disconnect electric plug connection -1-  on antenna amplifier at the bottom.

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   Releasing and disconnecting electric plug connection for antenna amplifier at the bottom

6. Affix all electric plug connections securely to the rear lid with adhesive tape.
7. Remove grommet for wiper motor.

   Information 

   • Increase the fixing force of the suction cup by moistening it if necessary. 
8. > V.A.G 1344 - Suction Lifter  must be attached to the outside of the rear window.
9. Unwind the cutting wire and cut it using side cutters > Length 6 m 
   WARNING: Vehicle windows removed and installed incorrectly 

   • Danger of cuts 

     Risk of eye injuries 

     → Wear personal protective gear.

     → Always shut off power supply when replacing cutting knife.

10. Apply a bead of adhesive from inside out in the area protected by the adhesive tape using the scratch awl.

    Information 

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    Guiding cutting wire past electric connection

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    Countering with an awl

    • Make sure not to damage the rear window heating connections when removing the glass with the cutting wire. 
    • Cut up to just before the connection. 
    • Slacken the cutting wire. 
    • Guide the cutting wire past the connection on the inside. 
    • Counter with an awl. 
    • Make sure that the cutting wire does not press against the electric connection when cutting the glass. 

    Information 

    • The help of another person is required. 
11. Cut out and remove rear window using the cutting-wire separating device > Cutting out rear window  .

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Cutting out rear window