Installing Electric Motor With Separating Clutch
- Electric shock
- Short circuit
- Fire
- Explosion
→ Only appropriately trained and authorized persons may work on high-voltage vehicles and components.
→ Required qualification: High voltage technician or high voltage expert.
→ Observe national requirements and legislation for this work.
→ Always use insulated tools, such as an > VAS 6883 - insulated tool set when working on these parts.
→ Observe general warning notices for working on the high-voltage system.
> 2X00IN GENERAL WARNING NOTICES FOR WORKING ON THE HIGH-VOLTAGE SYSTEM
- Risk of squashing
→ Wear personal protective gear.
→ Get someone to help if necessary.
Information
- Get one or more people to help when installing/removing heavy or difficult-to-reach components.
- This will prevent or reduce the risk of possible damage.
Information
When replacing the electric motor, a new sealing plug should also be installed.
First check whether the sealing plug is currently available as a spare part. Only then should you replace the sealing plug.
- Check sealing plug -1-
for damage and replace it if necessary.
Sealing plug
- Replace seal -1-
.
Seal
- Grease all splines -1-
on the double clutch transmission with a light coating of Optimol Olista Longtime 3EP (Part No. 000.043.024.00) in the direction of the splines.
Splines
Information
New screws must be used.
- Fit electric motor -1-
on transmission flange.
Information
The help of another person is required.
- 4.1 Carefully guide electric motor -1-
using > VAS 6100 - workshop crane
over the straight pins -2-
onto the transmission flange and fit it.
Straight pins
- 4.2 Screw in two fastening screws to secure the electric motor and prevent it from falling down.
- 4.3 Remove > 9700 - transport eyebolts from the electric motor.
- 4.4 Screw in and tighten fastening screws in the following sequence -1, 2, 3, 4, 5, 6-
> Tightening torque 20 Nm (15 ftlb.) + 45°
Screw-in sequence on engine side
- 4.5 Screw in and tighten fastening screws in the following sequence -7, 8, 9, 10, 11, 12, 13, 14-
> Tightening torque 20 Nm (15 ftlb.) + 45°
Screw-in sequence on transmission side
- 4.1 Carefully guide electric motor -1-
using > VAS 6100 - workshop crane
over the straight pins -2-
onto the transmission flange and fit it.