Mounting PORSCHE Double-Clutch Transmission
- Risk of squashing or crushing
→ Secure components to prevent them from falling down.
- Coat shaft teeth -Arrow-
with Longtime 3EP
.
Shaft teeth
Suspend transmission using > VAS 6100 - workshop crane and > 9932 - gearbox support-1- and position it on the engine.
Workshop crane with suspension device 9932
- Mount transmission on engine and screw in and tighten new screws. Observe the tightening sequence.
Screws -1 to 5- > Initial tightening 20 Nm (15 ftlb.) + > Torque angle 60 (44 ftlb.) °
Screws -6 to 9- > Initial tightening 15 Nm (11 ftlb.) + > Torque angle 105°
Tightening sequence for transmission flange
- Fit ATF line -2-
and connect cable plugs -4 and 5-
.
- 3.1 Remove stoppers.
- 3.2 Guide ATF lines -2-
into the transmission -6-
and fit and tighten screw -1-
.
> Tightening torque 20 Nm (15 ftlb.)
- 3.3 Fit and tighten screw -3-
.
> Tightening torque 8 Nm (6 ftlb.)
- 3.4 Connect and secure cable plugs -4 and 5- on the transmission -6- on both sides.
ATF line and transmission connectors
- Install connecting shaft.
- 4.1 Replace circlip -1-
and O-ring -2-
on input flange on four wheel final drive.
- 4.1.1 Coat input flange -Arrow- on final drive, four-wheel drive lightly with Longtime 3EP .
Circlip on all-wheel flange
- 4.2 Install connecting shaft -3-
.
Using impact puller 9799
- 4.2.1 Fit connecting shaft -3- on the all-wheel final drive and -1- install -Arrow- using > 9799 - impact puller .
- 4.3 Check installation position of the connecting shaft -1-
. The connecting shaft is fitted correctly if the groove -2-
is visible.
Groove in connecting shaft
- 4.4 Remove > 9799 - impact puller from the connecting shaft.
- 4.1 Replace circlip -1-
and O-ring -2-
on input flange on four wheel final drive.
- Secure equip potential bonding line -1-
on the electric machine at the right.
- 5.1 Fit and tighten screw -2-
.
> Tightening torque 20 Nm (15 ftlb.)
Potential equalization on elect. machine
- 5.1 Fit and tighten screw -2-
.
- Secure coolant lines -1-
and -2-
at the top of the electric machine.
- 6.1 Insert coolant lines -1- and -2- into the electric machine.
- 6.2 Position holder -4-
and fit and tighten screw -3-
.
> Tightening torque 8 Nm (6 ftlb.)
- 6.3 Fit and tighten screw -5-
.
> Tightening torque 8 Nm (6 ftlb.)
Coolant lines on electric machine
- Plug in electric connectors for rotor position sensor -1-
and temperature sensor -2-
.
- 7.1 Position heat shield -4-
and fit and tighten screws -3-
.
> Tightening torque 8 Nm (6 ftlb.)
Rotor position sensor and temperature sensor for elect. machine
- 7.1 Position heat shield -4-
and fit and tighten screws -3-
.
- Secure high-voltage lines at the electric machine.
> 279319 REMOVING AND INSTALLING HIGH-VOLTAGE LINE FROM POWER ELECTRONICS TO ELECT. MACHINE