Removing Front Brake Pads

Information 

• Do not open the brake system. 
• Do not disconnect the brake hose from the brake calliper when loosening the brake calliper. 
• The core of the warning contact wire must not be left exposed! Worn insulation will result in malfunctions. 
• If necessary, remove a little brake fluid from the reservoir by suction in order to prevent an overflow when the disc brake pads are pushed back! 

Information 

• For easier access, turn the steering fully to the left or right! 

1. Release and disconnect electric plug connection for brake pad wear indicator -1-  .

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   Electric plug connection for brake pad wear indicator

2. Disconnect electric line for brake pad wear indicator -3-  from the brake calliper.

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   Electric line for brake pad wear indicator

3. Unscrew screws -4-  and loosen brake line holder -5-  from the wheel bearing housing.

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   Loosening brake line holder

   NOTE: Removal of brake calliper 

   • Paint defects on brake calliper 

     → Proceed with care when setting back the brake pads.

     → Protect the paintwork on the brake calliper from damage using a suitable cloth.

4. Loosen brake calliper using > T10439 - assembly pins  > Assembly pin for brake calliper. 

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   Assembly pin for brake calliper

   Information 

   • Do not use an impact bolter. 
   1. 4.1 Unscrew upper screw on the brake calliper and insert assembly pin -arrow-  .

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      Inserting upper assembly pin

   2. 4.2 Unscrew lower screw on the brake calliper and insert assembly pin -arrow-  .

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      Inserting lower assembly pin

   3. 4.3 Pull the brake calliper as far as required out of its installation position until the brake calliper engages in the cutouts on the assembly pins > Brake calliper tool fitted. 

   Carefully guide out the brake line and brake hose!

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   Brake calliper tool fitted

5. Fit brake piston on the brake calliper between the disc brake pads using > 9472 - brake piston reset tool  and press the disc brake pads back evenly > Pressing back disc brake pads (example). 

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   Pressing back disc brake pads (example)

   Information 

   Make sure not to damage the dust boots on the brake pistons.

6. Carefully push a screwdriver between the disc brake pads/brake callipers and lever the disc brake pads out by turning the screwdriver slightly > Removing brake pads (shown removed). 

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   Removing brake pads (shown removed)

7. Remove pad retaining springs.