Information On Wear Assessment
Normally, brake disc replacement is necessary after the thickness falls below the minimum. In rare, isolated cases (of very high loads for long periods) replacement may be necessary due to crack formation. To a certain extent these cracks may be rated as not important. A description is given in the following sections of when to replace brake discs.
Cracks occur as a result of material fatigue due to frequent and extreme thermal expansion fluctuations. Particularly in cases of very high loads for long periods, these thermal expansion fluctuations produce internal stresses. The result may be cracks in the friction surface. These cracks allow relaxation of the friction disc, so that the speed at which the cracks develop is very slow. Larger cracks impair braking comfort and reduce brake disc strength, therefore making brake disc replacement necessary as a precaution.