LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> Macan S >> Repair and Diagnosis >> General Information >> OEM General Information >> 6X Body-Equipment Outside-General -- 95B - MACAN (95B) >> WM, 6X00IN22 Using PORSCHE 2-Component Window Adhesive >> Working With PORSCHE 2-Component Window Adhesive >> Joining Process

Joining Process

Information 

Adhesive must be free of damage. Deformed adhesive must not be used.

  1. Prepare cartridge -A. B-  .
    G15160859Courtesy of AUDI OF AMERICA, LLC

    Cartridge

    1. 1.1 Pierce the membrane in the nozzle connection -X-  using > VAS 221 005 - cartridge opener-1-  and make the opening bigger. Remove flanged cover on end of cartridge -Y-  using > VAS 221 005 - cartridge opener-1-  .
    2. 1.2 Clean > VAS 221 005 - cartridge opener-1-  after opening an individual cartridge.
  2. Screw both cartridges -A, B-  onto mixing nozzle -1-  .
    G15160860Courtesy of AUDI OF AMERICA, LLC

    Cartridges

    Information 

    • Adhesive cartridges must only be used with piston-driven applicator guns. 
    • In the case of piston-driven processing guns with compressed air, the pressure must be at least 4.5 bar/66 psi. 
  3. Insert mixing cartridge into the > VAS 5237 - dual-cartridge gun  .
    G15160861Courtesy of AUDI OF AMERICA, LLC

    Dual-cartridge gun

    1. 3.1 Move pressure piston back fully.
    2. 3.2 Insert dual cartridge -A, B-  into the bonding gun -1-  .
  4. Press out adhesive components.
    G15160862Courtesy of AUDI OF AMERICA, LLC

    Adhesive coming out

    1. 4.1 Actuate the valve -Arrow-  and allow the pressure pistons to move out slowly until both adhesive components emerge at the mixing tube.
    2. 4.2 Wipe off emerging adhesive components.
  5. Screw application nozzle -1-  onto the cartridge nozzle -2-  .
    G15160863Courtesy of AUDI OF AMERICA, LLC

    Application nozzle

  6. Align application nozzle.
    G15160864Courtesy of AUDI OF AMERICA, LLC

    Direction of application nozzle

    Information 

    • In this position, the closed surfaces must be visible at the horizontal mixing nozzle from above and below and the mixing blade of the mixer insert from the sides. 
    1. 6.1 Turn the application nozzle on the mixing nozzle until the illustrated position is reached.

    Information 

    G15160865Courtesy of AUDI OF AMERICA, LLC

    Processing time

    • The processing time of the adhesive at room temperature (23°C) is 10 min. The adhesive must be applied and the component must be joined within this time. 
    • To ensure that the substance is completely mixed, apply a bead of fresh adhesive that is approx. 10-20 cm long to a piece of cardboard before using it. 
    • Also apply a bead of adhesive approx. 10 cm long to a solid surface to test it. 
    • One adhesive set contains 6 m of adhesive bead. Have several adhesive sets ready if necessary. 
  7. Mix adhesive components.
    G15160866Courtesy of AUDI OF AMERICA, LLC

    Valve

    1. 7.1 Actuate the valve -Arrow-  and allow the pressure pistons to move out slowly until the adhesive is visible in the application tube.

    Information 

    • When applying adhesive to a vehicle window, make sure there is a gap of at least  > Required value 5 mm between - the adhesive bead and seal profile. 

    Information 

    • In addition to this information, observe the relevant job descriptions for body repairs! 
  8. Apply adhesive to component.
  9. Bond component to the body.
G15160867Courtesy of AUDI OF AMERICA, LLC

Bonding