Removing Transmission Housing
WARNING: This page is about a different variant/trim than selected.
- VAS 6622A - Used oil collection and extraction unit must be placed under the transmission.
- Remove connector housing for sensor module -1-
Connector housing for sensor module
- 2.1
Turn connector housing for sensor module -1-
fully to the left using >
T40228 - bit
and pull it off.
Information
The output shaft and side shaft must not be damaged when removing or fitting the transmission housing cover.
- 2.1
Turn connector housing for sensor module -1-
fully to the left using >
T40228 - bit
and pull it off.
- Remove transmission housing cover -1-
.
Transmission housing cover
- 3.1
Unscrew screws -2 and 3-.
- 3.1.1 Replace screws.
- 3.2 Pull off transmission housing cover
- 3.1
Unscrew screws -2 and 3-.
- Remove sealing ring on transmission housing cover and replace it.
Sealing ring on transmission housing cover
Information
- Sealing faces must be free of oil and grease.
- Clean sealing faces on transmission housing cover.
- Remove oil guide for drive shaft -1-
.
Oil guide for drive shaft
- Remove side shaft -1-
.
Side shaft
- 7.1
Unscrew side shaft screw -2-
.
- 7.1.1 Push on bi-hexagonal socket insert (a/f 21) -3- with extension -4- and fit it on side shaft screw -2- .
- 7.1.2 Insert ring gear of > T40217 - counterhold tool-6- into ring gear of side shaft -7- .
- 7.1.3 > T40217 - Counterhold tool-5- must be secured to the centre transmission housing.
- 7.1.4 Unscrew and replace screw on side shaft 2 .
- 7.2 > T4Q217 - Counterhold tool-5- must now be removed,
- 7.3 Pull out the side shaft -1- .
- 7.1
Unscrew side shaft screw -2-
.
- Pull spur gear 1
and needle-roller bearing 2
. off the output shaft 3
.
Spur gear and needle-roller bearing
- Position double clutch transmission on > VAS 6095A - engine and gearbox bracket vertically so that the clutch side is facing downwards.
Information
- The hooks and staking pins of the lifting tackle must be secured with cotter pins.
- The centre transmission housing must be lifted off carefully and in a vertical position in order to prevent the centre transmission housing from tilting.
- Suspend centre transmission housing -1-
; on >
VAS 6100-workshop crane -2-
Transmission housing, centre
- 10.1 > T10014 - Retainer -3- must be secured to the centre transmission housing -1- .
- 10.2 Secure VW771/40 4 from tool set > VW771 - Multi-purpose tool on the centre transmission housing -1 - .
- 10 .3 > 3368 - Eve-head bolt-5- must be secured to VW771/40 4 .
- 10.4 > T10014-Retainer -3- and > 3368 - eve-head holt-5- must now be engaged in the > 2024A - lifting tackle -6- .
- 10.5 > 2024A - Lifting tackle-6 - must be attached to the > VAS 6100 - workshop crane-2- .
- Remove centre transmission housing -1-
.
Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Screws on centre transmission housing
- 11.1
Unscrew screws -2 to 18-.
- 11.1.1 Replace screws.
- 11.2 Lift off centre transmission housing abusing > VAS 6100 - workshop crane and set it down on the workbench with a suitable base.
- 11.3 > 2024A - Lifting tackle must now be removed from the centre transmission housing -1- .
- 11.1
Unscrew screws -2 to 18-.
- Remove sealing ring for front output shaft.
> 387055 - REPLACING SEALING RING FOR FRONT OUTPUT SHAFT
Information
- Sealing faces must be free of oil and grease.
- Clean sealing faces on transmission housing flange and centre transmission housing.