LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> Macan Base >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> 50 - Body Front >> WM, 50795510 Replacing Front Longitudinal Member (Rear Cut) >> Preparing Front Longitudinal Member (Rear Cut)

Preparing Front Longitudinal Member (Rear Cut)

Information 

Make sure not to damage the reinforcement -1-  on the longitudinal member when cutting.

G14361004Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Reinforcement

  1. Cut outer front longitudinal member according to the old part and body and fit it in.
    G14361005Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Outer front longitudinal member

  2. Cut inner front longitudinal member according to the old part and body and fit it in.
    G14361006Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Reinforcement

  3. Drill holes for plug-welding using a drill bit with a diameter of > Diameter 8 mm 
    G14361007Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Holes

  4. Prepare marked areas on the outer front longitudinal member for joining.
    G14361008Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas

    Bonding + resistance spot-welding.
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00
    Apply a full steel weld.
  5. Prepare marked areas on the inner front longitudinal member for joining.
    G14361009Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas

    Bonding + resistance spot-welding.
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00
    Apply a full steel weld.
  6. Prepare marked areas on the impact absorber plate for plug-welding.
    G14361010Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint area