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Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Transmission >> Clutch >> 30 Clutch, Actuation -- 992 - 911 CARRERA (992) >> WM, 300519 Removing And Installing Clutch Pedal >> Removing Clutch Pedal

Removing Clutch Pedal

WARNING: Preloaded or pressurized components 
  • Risk of squashing or bruising

    → Do not reach into the danger area.

    → Relieve the tension on components before starting work.

    → Secure components to prevent them from loosening suddenly.

NOTE: Aggressive fluids
  • Risk of damage to components and surfaces

    → Do not spill fluids.

    → In the event of contact, wash the component or surface with water.

    → Replace components that are already damaged.

Information 

Brake fluid is hygroscopic! Close off all lines immediately using suitable stoppers.

Brake fluid will flow from the lines. Place a cloth under the clutch master cylinder.

  1. Release electric plug connection on the clutch master cylinder -arrow a-  and disconnect it -arrow A-  .
    G15518903Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connection to clutch master cylinder

  2. Disconnect the supply and pressure hoses on the clutch master cylinder.
    G15518904Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Hydraulic lines for clutch slave cylinder (removal)

    1. 2.1 Pull off supply hose -1-  (-arrow A-  ) and close it off using a suitable stopper.
    2. 2.2 Release the lock -2-  using a screwdriver -arrow b-  .
    3. 2.3 Pull off pressure hose -3-  (-arrow B-  ) and close it off using a suitable stopper.
  3. Disengage push rod for brake booster (in the footwell).
    G15518905Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Pressing out push rod

    1. 3.1 >T40024 - Unlocking tool-1-  must be inserted ahead of the ball joint on the push rod -2-  from below.
    2. 3.2 Press the unlocking tool together -arrows A-  and separate the ball joint from the retaining clip -3-  (-arrow B-  ).
  4. Remove bearing pedestal screws from outside (plenum panel).
    1. 4.1 Unscrew screws -Arrows-  from above brake booster.
    G15518906Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing screws securing mounting saddle to the body from outside (as shown in figure)

  5. Loosen mounting saddle screws -1-  in the passenger compartment.
    1. 5.1 Unscrew collar nuts -2-  from mounting saddle on brake booster.
      G15518907Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Fastening mounting saddle in the passenger compartment

    2. 5.2 Unscrew collar nuts -3-  from mounting saddle inside the body.
    3. 5.3 Remove mounting saddle.
  6. Secure power spring assembly -2-  on the dismounted mounting saddle.
    1. 6.1 Press the clutch pedal -1-  slightly -Arrow-  until the clutch power spring axle -top arrow-  is visible through the bore.
      G15518908Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Clutch power spring assembly (securing)

    2. 6.2 Insert a suitable cotter pin -3-  into the bore on the clutch power spring axle -top arrow-  .
  7. Loosen clutch master cylinder from the clutch pedal -2-  .
    G15518909Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Disengaging push rod

    1. 7.1 Release retaining clip for push rod -1-  on the clutch pedal -2-  using >T10005 - pliers  (-arrows A -  ) and pull out the push rod -arrow B-  .
    2. 7.2 Turn the clutch master cylinder anti-clockwise by approx. 60° -arrow A-  .
      G15518910Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Clutch master cylinder in mounting saddle (removal)

    3. 7.3 Pull the clutch master cylinder out slightly -arrow B-  .
  8. Remove pedal shaft -2-  .
    1. 8.1 Remove retaining clip -1-  from the pedal shaft -2-  using a screwdriver -arrow A-  .
      G15518911Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Clutch pedal shaft (removal)

    2. 8.2 Press pedal shaft -2-  through to the left -arrow B-  and remove it.
  9. Remove clutch pedal.
    G15518912Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Clutch pedal in mounting saddle (removal)

    1. 9.1 Pull the clutch pedal -1-  down -arrow A-  until the clutch power spring assembly -2-  disengages.
    2. 9.2 Turn the clutch pedal -1-  and clutch power spring assembly -2-  (-arrow B-  ) and remove it from the bearing bracket.
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