Installing Pump

Information 

If the pump is replaced, the pulley must be converted or a new  pulley must be installed.

Information 

Counter the shaft (pump) using a suitable tool when loosening the pulley.

1. If the pump is replaced:

   Convert the pulley -1-  .

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   Pulley on pump

   1. 1.1 Remove screws -2-  .
   2. 1.2 Position the (new)  pulley -1-  on the pump.
   3. 1.3 Screw in and tighten screws -2-  .

      > Tightening torque 23 Nm (17 ftlb.) 

2. Check sealing rings on the pressure line -2-  and return line -3-  and replace them if necessary.

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   Pressure line and return line

3. Install pump -3-  .

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   Electric plug connection and pressure line

   1. 3.1 Position pump -3-  .
   2. 3.2 Connect and lock electric plug connection -1-  .
   3. 3.3 Position pressure line -2-  , then insert and tighten banjo bolt -4-  .

      > Tightening torque 35 Nm (26 ftlb.) 

4. Secure pump -1-  .

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   PDCC pump

   1. 4.1 Screw in and tighten screws -2-  .

      > Tightening torque 23 Nm (17 ftlb.) 

   2. 4.2 Screw in and tighten screws -3-  .

      > Tightening torque 13 Nm (9.5 ftlb.) 

5. Connect return line -1-  to the reservoir -2-  and lock it.

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   Return line

6. Press rubber sleeve on pressure line -1-  into bracket -2-  as far as it will go.

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   Pressure line

7. Fit and lock quick connector -2-  for the oil filler neck vent line -1-  .

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   Vent line

8. Secure resonator -1-  for tank ventilation.

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   Resonator for tank ventilation

   1. 8.1 Clip in the bracket -3-  .
   2. 8.2 Push on and lock quick connector -2-  .
9. Only for Carrera:

   Connect left plug connection -4-  on the acoustic simulator -1-  to the body and lock.

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   Acoustic simulator

10. Secure air-conditioning compressor holder -1-  .

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    Air-conditioning compressor holder

    1. 10.1 Position air-conditioning compressor holder -1-  .
    2. 10.2 Screw in and tighten screws -2-  .

       > Tightening torque 23 Nm (17 ftlb.) 

11. Tension the drive belt -1-  .
    1. 11.1 >9952 - Ring wrench-3-  must be fitted on the hexagon of the tensioner -2-  . Then, turn it clockwise as far as it will go and hold it at this position.
    2. 11.2 Place drive belt -1-  on pulley on the generator.
    3. 11.3 Carefully guide the tensioning roller back to its original position.

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Drive belt