Fault Finding In Front Axle Lift System
| Symptom | Fault detection | Possible causes | Solution |
|---|---|---|---|
| Body front section does not lift. | 1.) Compressor is not running. | Electric fuse faulty. | Replace electric fuse. |
| Control unit faulty. | Check whether a connection to the control unit can be established. If not, replace control unit 438155 REPLACING AIR-LIFT PUMP CONTROL UNIT . |
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| Compressor or electric lines faulty. | Check whether there is an electrical signal at the electric connector for the compressor. If there is, replace compressor 431519 REMOVING AND INSTALLING COMPRESSOR (FRONT AXLE LIFT SYSTEM) . If not, replace the relevant electric line. |
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| 2.) Check separating couplings at the distributor/in the wheel housing | Separating coupling is not connected. | Connect separating coupling. | |
| Bent retaining clips on the separating coupling. | Replace the relevant pressure line. | ||
| 3.) Check emergency release valve on the compressor >Emergency release valve on compressor . | Emergency release valve open. | Close emergency release valve. | |
| 4.) Check components of the lift system for oil leaks. | Screws not tightened correctly. | Re-tighten screws > WM, 4X00IN TIGHTENING TORQUES FOR PDCC/FRONT AXLE LIFT SYSTEM |
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| Component is leaking. | Replace the relevant component. | ||
| 5.) Check to see if pressure lines are crushed | Pressure line is crushed. | Replace pressure line. |
Emergency release valve on compressor
| 1 | Compressor |
| 2 | Emergency release valve (located behind stopper) |
| Symptom | Fault detection | Possible causes | Solution |
|---|---|---|---|
| Body front section lifts/lowers on one side only. | 1.) Check separating coupling in the wheel housing. | Separating coupling is not connected. | Connect separating coupling. |
| Bent retaining clips on the separating coupling. | Replace the relevant pressure line. | ||
| 2.) Check pressure lines for separating coupling at the actuator. | Pressure line is faulty. | Replace pressure line. | |
| 3.) If no faults were found after carrying out Step 2.), the actuator is faulty | Actuator is faulty. | Replace actuator 408537 DISASSEMBLING AND ASSEMBLING FRONT SPRING STRUT . |
| Symptom | Fault detection | Possible causes | Solution |
|---|---|---|---|
| Body front section does not lower. | 1.) Compressor is not running. | Electric fuse faulty. | Replace electric fuse. |
| Control unit faulty. | Check whether a connection to the control unit can be established. If not, replace control unit 438155 REPLACING AIR-LIFT PUMP CONTROL UNIT . | ||
| Compressor or electric lines faulty. | Check whether there is an electrical signal at the electric connector for the compressor. If there is, replace compressor 431519 REMOVING AND INSTALLING COMPRESSOR (FRONT AXLE LIFT SYSTEM) . If not, replace the relevant electric line. |
||
| 2.) Check separating couplings at the distributor/in the wheel housing | Separating coupling is not connected. | Connect separating coupling. | |
| Bent retaining clips on the separating coupling. | Replace the relevant pressure line. | ||
| 3.) Check to see if pressure lines are crushed | Pressure line is crushed. | Replace pressure line. |