Installing Wire Harness For Engine
- Install engine wire harness -1-
.
Engine wire harness
- 1.1 Insert engine wire harness -1- into line guide -2- and pre-position individual wiring harnesses.
- 1.2 Slide engine wire harness -1- in -direction of arrow- and onto the holder -3- .
- Secure wiring harness for air-conditioning compressor -1-
.
Wiring harness for air-conditioning compressor
- 2.1 Route wiring harness for air-conditioning compressor -1- .
- 2.2 Clip in clip -5- on refrigerant line.
- 2.3 Connect electric plug connection for coolant pump -4- until it locks securely.
- 2.4 Clip in clip -3- .
- 2.5 Connect electric plug connection for air-conditioning compressor -2- until it locks securely.
- Connect electric line for terminal 50 -2-
to the starter and fit and tighten nut -1-
.
> Tightening torque 6.5 Nm (5 ftlb.) +/- 1 Nm
Electric line from terminal 50 to starter
- Fit protection cap for starter -1-
, clip it in and check that it is fitted securely.
Protection cap for starter
- Secure wiring harness for knock sensor on cylinder bank 1 -1-
.
Wiring harness for knock sensor on cylinder bank 1
- 5.1 Route wiring harness for knock sensor on cylinder bank 1 -1- .
- 5.2 Secure wire harness holder -3- with a cable holder to the coolant line.
- 5.3 Connect electric plug connection for knock sensor -2- until it locks securely.
- Install holder for vacuum valves -1-
.
Holder for vacuum valves
- 6.1 Fit holder for vacuum valves -1- .
- 6.2 Screw in and tighten screws on holder for vacuum valves -6-
.
> Tightening torque 10 Nm (7.5 ftlb.)
- 6.3 Clip line -4- into holder -5- .
- 6.4 Push on plug-in couplings -3- and check that they are fitted securely.
- 6.5 Push on plug-in couplings -2- until they lock securely.
- Connect electric plug connection for vacuum valves -1-
until it locks securely.
Electric plug connection for vacuum valves
- Secure wiring harness for high-pressure pump for cylinder bank 2 -1-
.
Wiring harness for high-pressure pump for cylinder bank 2
- 8.1 Route wiring harness for high-pressure pump for cylinder bank 2 -1- .
- 8.2 Connect electric plug connection for oil-pressure sender -3- until it locks securely.
- 8.3 Connect electric plug connection for high-pressure pump -2- until it locks securely.
- Secure wiring harness for high-pressure pump for cylinder bank 1 -1-
.
Wiring harness for high-pressure pump for cylinder bank 1
- 9.1 Route wiring harness for high-pressure pump for cylinder bank 1 -1- .
- 9.2 Secure line bracket -5- to the coolant line.
- 9.3 Connect electric plug connection for camshaft controller on intake side on cylinder bank 1 -4- until it locks securely.
- 9.4 Connect electric plug connection for fuel high-pressure sensor -3- until it locks securely.
- 9.5 Connect electric plug connection for high-pressure pump -2- until it locks securely.
- Secure wiring harness for tank vent valve -1-
.
Tank vent
- 10.1 Route wiring harness for tank vent valve -1- .
- 10.2 Insert wire harness holder -3- and check that it is fitted securely.
- 10.3 Connect electric plug connection for tank vent valve -2- until it locks securely.
- 10.4 Only for China or USA:
Connect electric plug connection for tank ventilation pressure sensor until it locks securely.
- Secure wiring harness for fuel high-pressure sensor -1-
.
Wiring harness for fuel high-pressure sensor
- 11.1 Route wiring harness for fuel high-pressure sensor -1- .
- 11.2 Clip in clips -5- .
- 11.3 Connect electric plug connection for knock sensor -4- until it locks securely.
- 11.4 Connect electric plug connection for camshaft sensor -3- until it locks securely.
- 11.5 Connect electric plug connection for fuel high-pressure sensor -2- until it locks securely.
- Secure wiring harness for fuel low-pressure sensor.
Wiring harness for fuel low-pressure sensor
- 12.1 Route wiring harness for fuel low-pressure sensor.
- 12.2 Clip in clips -2- .
- 12.3 Connect electric plug connection for fuel low-pressure sensor -1- until it locks securely.
- Secure wiring harness for cylinder head on cylinder bank 2 -1-
.
Cylinder head wiring harness, cylinder bank 2
- 13.1 Route wiring harness for cylinder head on cylinder bank 2 -1- .
- 13.2 Connect electric plug connection for pulse sender -9- until it locks securely.
- 13.3 Connect electric plug connection for coolant temperature sensor -8- until it locks securely.
- 13.4 Connect electric plug connection for valve lift adjustment -7- until it locks securely.
- 13.5 Clip in clips -6- .
- 13.6 Position ground lines and screw in and tighten screws -5-
.
> Tightening torque 10 Nm (7.4 ftlb.)
- 13.7 Connect electric plug connection for camshaft sensor -4- until it locks securely.
- 13.8 Connect electric plug connections for fuel injectors -3- until they lock securely.
- 13.9 Connect electric plug connections for ignition coils -2- until they lock securely.
- Secure wiring harness for cylinder head on cylinder bank 1 -1-
.
Cylinder head wiring harness, cylinder bank 1
- 14.1 Route wiring harness for cylinder head on cylinder bank 1 -1- .
- 14.2 Connect electric plug connection for valve lift adjustment -7- until it locks securely.
- 14.3 Clip in clips -6- .
- 14.4 Position ground lines and screw in and tighten screws -5-
.
> Tightening torque 10 Nm (7.4 ftlb.)
- 14.5 Connect electric plug connection for camshaft sensor -4- until it locks securely.
- 14.6 Connect electric plug connections for ignition coils -3- until they lock securely.
- 14.7 Connect electric plug connections for fuel injectors -2- until they lock securely.
- Secure wiring harness for oil-level sender -1-
.
Wiring harness for oil-level sender
- 15.1 Route wiring harness for oil-level sender -1- .
- 15.2 Clip in clips -3- .
- 15.3 Connect electric plug connection for oil-level sender -2- until it locks securely.
- Secure wiring harness for camshaft controller for cylinder bank 2 -1-
.
Wiring harness for camshaft controller for cylinder bank 2
- 16.1 Route wiring harness for camshaft controller for cylinder bank 2 -1- .
- 16.2 Clip in clip -6- .
- 16.3 Connect electric plug connection for camshaft controller on intake side -5- until it locks securely.
- 16.4 Connect electric plug connection for camshaft controller on outlet side -4- until it locks securely.
- 16.5 Install heat shield on camshaft controller on outlet side -2-
.
- 16.5.1 Position heat shield on camshaft controller on outlet side -2- .
- 16.5.2 Screw in and tighten screws on heat shield -3-
.
> Tightening torque 10 Nm (7.5 ftlb.)
- Secure wiring harness for coolant regulator and camshaft controller -1-
.
Wiring harness for coolant regulator and camshaft controller
- 17.1 Route wiring harness for coolant regulator and camshaft controller -1- .
- 17.2 Clip in clip -8- .
- 17.3 Connect electric plug connection for camshaft controller on outlet side -7- until it locks securely.
- 17.4 Install heat shield for camshaft controller -5-
.
- 17.4.1 Position heat shield for camshaft controller -5- .
- 17.4.2 Screw in and tighten screws on heat shield for camshaft controller -6-
.
> Tightening torque 10 Nm (7.5 ftlb.)
- 17.5 Connect electric plug connection for coolant regulator -4- until it locks securely.
- 17.6 Install heat shield for coolant regulator -2-
.
- 17.6.1 Position heat shield for coolant regulator -2- .
- 17.6.2 Screw in and tighten screws on heat shield for coolant regulator -3-
.
> Tightening torque 13 Nm (9.5 ftlb.)
- Secure wiring harness for oil pressure control valve -1- .
Wiring harness for oil pressure control valve
- 18.1 Route wiring harness for oil pressure control valve -1- .
- 18.2 Clip in clip -3- .
- 18.3 Connect electric plug connection for oil pressure control valve -2- until it locks securely.