Installing Crankshaft Sealing Ring (On Belt Side)

WARNING: This page is about a different variant/trim than selected.

NOTE: Incorrect tool

Risk of damage to components
→ Use prescribed tool.

CAUTION: Damage to the sealing lip.

Leaks
→ The crankshaft flange and tools must be perfectly clean and free of grease.

→ The sealing ring must be fitted dry, i.e. no oil, grease or other lubricants can be used.

→ The crankcase bore must not be oiled.

→ The sealing ring can only be positioned on the assembly tool using the supporting sleeve.

→ The new crankshaft sealing ring (PTFE) is supplied on a supporting sleeve as a spare part.

→ Do not remove the sealing ring from the supporting sleeve.

WARNING: Caustic fluids

Danger of chemical burns
→ Wear personal protective gear.

→ Ensure that there is good ventilation.

→ Avoid contact with caustic fluid.

→ If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

Information

Leave the support ring in position on the insertion part after use to protect the tools.

Information

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Crankshaft sealing ring on insertion piece

1	Insertion part (from > 9774 - assembly aid )
2	Crankshaft sealing ring
3	Support ring

When positioning the crankshaft sealing ring, only press on the support ring.

Check tools -1 and 2- and crankshaft sealing ring -3- .

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Tool overview

1	Assembly sleeve of > 9774 - assembly aid
2	Insertion part of > 9774 - assembly aid
3	Crankshaft sealing ring (on belt side) on support ring

If necessary:

Small burred spots and damaged areas on tools can be eliminated with a nail file, then removed with an oilstone or a fine abrasive or polishing cloth.

Clean tools using solvent naphtha.

Prepare crankshaft sealing ring -1- .

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Sealing ring crankshaft with insertion part on crankshaft flange

Position crankshaft sealing ring -1- on the insertion part -3- .

Position crankshaft sealing ring -1- with insertion piece -3- on crankshaft flange and fit screws -2- by hand.
Pull in crankshaft sealing ring.

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Assembly aid 9774 on crankshaft flange

> 9774 - Assembly aid-1- must be positioned on insertion part.

Slowly screw in screw for > 9774 - assembly aid-1 - until the sealing ring is pulled in all the way.

> 9774 - Assembly aid-1 - must be fitted for 2 minutes.

Remove tools.
Check that the crankshaft sealing ring is seated correctly.

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Installation dimension of crankshaft sealing ring (on belt side)

Measure dimension -A- at four positions offset by 90° -Arrows- .

> Dimension 2.7 mm +/- 0.3 mm

If dimension -A- differs from the required value at one or more points: Fit the tools again and pull the sealing ring in fully.