LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (40 Wheel Suspension Front Drive Shaft 3.0L (Eng Code MDK.KA) -- 992 - 911 CARRERA (992)) >> WM, 400919 Removing And Installing Front-Axle Cross Member >> Removing Front-Axle Cross Member

Removing Front-Axle Cross Member

WARNING: This page is about a different variant/trim than selected.
WARNING: Hot fluid 
  • Danger of scalding 

    → Let the fluid cool down.

    → Wear personal protective gear.

WARNING: Caustic fluids 
  • Danger of chemical burns 

    → Wear personal protective gear.

    → Ensure that there is good ventilation.

    → Avoid contact with caustic fluid.

    → If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

Information 

The front-axle cross member is removed together with the following components:

G15520409Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Front-axle cross member

Information 

Only use steering-wheel holders that do rot project into the airbag unit area. Shorten the guide rod of the steering-wheel holder at the top if necessary.

  1. Clamp steering wheel in center position using steering-wheel holder. > Steering wheel holder 
    G15520410Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Steering wheel holder

  2. Remove lower trailing arm -1-  on both sides of the vehicle from the wheel bearing housing.
    G15520411Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for lower trailing arm on wheel bearing housing

    1. 2.1  Screw off nut -2-  .
    2. 2.2  Press off lower trailing arm using > 9560 - press-out tool -1-  .
      G15520412Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Press-out tool 9560 on lower trailing arm

  3. Remove connecting link for anti-roll bar -1-  on both sides of the vehicle from the anti-roll bar.
    G15520413Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for connecting link

    G15520414Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for connecting link for anti-roll bar (PDCC)

    1. 3.1  Unscrew nut -2-  and counter at the articulated bolt on the connecting link.
  4. Remove bottom joint -1-  from power-steering gear -2-  .
    G15520415Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bottom joint on power-steering gear

    1. 4.1  Unscrew screw -3-  .
  5. Remove restraining straps -1-  .
    G15520416Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Restraining straps

    1. 5.1  Unscrew and remove screws -2-  .
    2. 5.2 Applies only to all-wheel drive vehicles:  Loosen bracket -3-  for electric wire harness.
    3. 5.3 Applies only to all-wheel drive vehicles:  Release and disconnect electric plug connection -4-  from additional coolant pump.
    4. 5.4  Disengage restraining straps on the front-axle cross member -5-  and remove them.
  6. Applies only to all-wheel drive vehicles:  Remove coolant lines -1-  from the all-wheel final drive.
    G15520417Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant lines for all-wheel final drive

    1. 6.1  Have coolant collection container ready.
    2. 6.2  Release and pull off quick connectors -2-  .
  7. Loosen coolant lines -1-  and vent line -2-  on both sides of the vehicle at the connection point in the wheel housing.
    G15520418Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant lines/vent line (connection point in wheel housing)

    1. 7.1  Have coolant collection container ready.
    2. 7.2  Unscrew screw -4-  and remove holder -3-  .
    3. 7.3  Release and pull off quick connectors -5 and 6-  .
  8. Expose wire harness in left wheel housing -1-  .
    G15520419Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Wire harness (connection point in wheel housing)

    1. 8.1  Unscrew nut -2-  on the ground line.
    2. 8.2  Loosen electric plug connection -3-  from the bracket.
    3. 8.3  Release and unplug electric plug connection -3-  .
    4. 8.4  Loosen electric plug connection and line -4-  from all remaining brackets.
    5. 8.5  Release and unplug electric plug connection -4-  .
  9. Loosen coolant lines -1-  and vent line -2-  on both sides of the vehicle at the connection point in front of the tunnel.
    G15520420Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant lines/vent line (connection point in tunnel)

    1. 9.1  Have coolant collection container ready.
    2. 9.2  Release and pull off quick connectors -3 and 4-  .
  10. Release and disconnect electric plug connection -1-  from angle sensor for headlight beam adjustment on both sides of the vehicle.
    G15520421Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connection

  11. Expose wire harness at the left -1-  .
    G15520422Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Left wire harness

    1. 11.1  Release and unplug electric plug connection -2-  .
    2. 11.2  Loosen PDCC wire harness from the brackets -3-  .
  12. Expose wire harness at the right -1-  .
    G15520423Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Right wire harness

    1. 12.1  Release and disconnect electric plug connection -2-  from the TPM control unit -3-  .
    2. 12.2 For TPM (Tyre Pressure Monitoring) 315 MHz (M-no. 7K4):  Loosen wire harness from bracket -4-  .

      For TPM (Tyre Pressure Monitoring) 433 MHz (M-no. 7K3):  Loosen wire harness from bracket -5-  .

  13. Applies only to all-wheel drive vehicles:  Remove bracket for all-wheel final drive -1-  from the front-axle cross member.
    G15520424Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bracket for all-wheel final drive

    1. 13.1  Carefully support all-wheel final drive at the front using > VAS 6931 - Transmission and Engine Jack  .
    2. 13.2  Unscrew nuts -2-  .
    3. 13.3  Unscrew studs -3-  .
  14. Remove front-axle cross member.
    1. 14.1  Support front-axle cross member with > VAS 6931 - Transmission and Engine Jack  .
    2. 14.2  Remove longitudinal struts -1-  .
      Fig 1: Longitudinal Struts Screws Loosening Sequence
      G15520425Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Longitudinal struts

      1. 14.2.1  Unscrew and remove screws -2 to 4- 
    3. 14.3  Loosen threaded joints -2 to 5-  on front-axle cross member.
      Fig 2: Front-Axle Cross Member Screws Loosening Sequence
      G15520426Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Front-axle cross member

    4. 14.4  Carefully lower the front-axle carrier.