Draining Fuel Using The Piwis Tester
- Danger of fire or explosion
→ Avoid contact with hot parts or sources of ignition.
→ Use suction to remove ignitable vapors.
→ Attach warning sign in a clearly visible position.
→ Contain leaked media using non-flammable absorbent material and put it in a container designed for this purpose for disposal in accordance with local requirements.
→ Secure collection containers/vessels to prevent them from tipping over.
- Danger of chemical burns
→ Wear personal protective gear.
→ Ensure that there is good ventilation.
→ Avoid contact with caustic fluid.
→ If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.
Fuel can leak out when flange cover is removed when fuel tank is full
- Danger of fire, explosion or contact with fuel
→ If the fuel tank is full, approx. 20 liters of fuel must first be pumped out.
→ This is done by selecting the "Drain tank" function using the PIWIS Tester.
Information
Fuel can be pumped out using the following methods:
> By activating the fuel pump using the PIWIS Tester when the flange/fuel level sender is installed.
> Directly at the fuel tank when the flange/fuel level sender is removed.
Tool overview for pumping out fuel using the PIWIS Tester:
Assembling fuel lines for pumping out fuel via the flange
| 1 | > 9705/3 - Connecting line , long |
| 2 | > 9705/3 - Connecting line , short |
| 3 | Commercially available fuel-resistant hose piece with screw-type clamp |
| 4 | 20-litre fuel container (have several containers ready, depending on the amount of fuel) |
- Disconnect fuel line.
Disconnecting fuel line (shown with lock)
- 1.1 Open the lock -A- .
- 1.2 Release -B- and pull off -C- fuel line.
- > 9705/3 - Connecting lines must be connected. Then, push on fuel-resistant hose piece and secure with a screwtype clamp.
- > 9705/3 - Connecting line-1-
must be connected to the flange coupling using a push-on connector -2-
. Then, check that it is fitted securely.
Fuel line for pumping out fuel at flange coupling
- Insert drain hose -1-
into container for fuel -2-
(recommended capacity of at least 20 liters).
- 4.1 Get another person to check that the fuel container is not overfilled.
Drain hose in fuel container
Pumping out fuel using the PIWIS Tester:
- Connect a battery charger.
- 5.1 Connect negative terminal to the front ground point.
- 5.2 Open the safety flap in the left footwell.
- 5.3 Connect positive terminal to the jump-start terminal on the fuse carrier.
To do this, pull out the jump-start terminal on the fuse carrier until the contact surfaces are free.
- Pump out fuel using the Drain fuel tank
function on the PIWIS Tester
.
- 6.1 PIWIS Tester must be connected to the fuse carrier in the front left footwell.
- 6.2 Select the Drain tank function by selecting individual control unit search DME and the Drive links/checks menu item.
- 6.3 Press F8 (Start) to activate the fuel pump.
- 6.4 Once you have pumped out the required amount of fuel, press F8 (Stop) to end the process.
- 6.5 Pull off plug-in coupling on the fuel tank flange.
- Switch off the PIWIS Tester and disconnect connecting line.
- 7.1 Disconnect battery charger.