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Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 20 Fuel Supply, Actuator 3.0L (Eng Code MDK.Ca) -- 992 - 911 CARRERA (992) >> WM, 201019 Removing And Installing Fuel Tank >> Installing Fuel Tank

Installing Fuel Tank

WARNING: Flammable or explosive materials 
  • Danger of fire or explosion 

    → Avoid contact with hot parts or sources of ignition.

    → Use suction to remove ignitable vapours.

    → Attach warning sign in a clearly visible position.

WARNING: Caustic fluids 
  • Danger of chemical burns 

    → Wear personal protective gear.

    → Ensure that there is good ventilation.

    → Avoid contact with caustic fluid.

    → If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

NOTE: Fuel vapours from empty fuel tank 
  • Danger of injury and material damage due to risk of explosion 

    → If the fuel tank has been emptied or replaced, it must be filled with fuel immediately after carrying out repairs.

Information 

Get another person to help you to remove and install the fuel tank.

  1. Install fuel tank.

    Place the fuel tank in installation position with the help of another person.

    Engage clips -2-  in the body.

    Fit and tighten two screws (M8 x 40) -1-  .

    G15503313Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fuel tank mount

    Information 

    • Check O-rings on the plug-in couplings and replace them if necessary. 
    • Clean plug connection and coolant hoses before assembly. 
    • Coat O-rings and coolant hoses with Kluber Plus Gel (Part No. 000.043.205.93). 
    • Remove stoppers before fitting the coolant lines and hoses. 
  2. Install coolant pipe at the left and right.

    Fit spring clamps and connect coolant pipes.

    Clip in vent line.

  3. Tighten screws on the holders.
  4. Clip lines into the clip -1-  on the fuel tank.
    G15503314Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Clipping in lines

  5. Connect fuel and vent lines -A-  and check that they are fitted securely.

    Lock fuel line -B-  (if fitted).

    G15503315Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connecting lines

  6. Connect cable plugs -arrow-  and check that they are fitted securely.
    G15503316Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connecting plug connections

  7. Secure the filler neck.

    Position clamp on the flange on the fuel tank.

    Push the filler neck onto the flange on the fuel tank.

    Tighten internal Torx M6 screws -1-  for the filler neck.

    G15503317Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Filler neck mounting

    Press filler neck onto the flange -A-  , position the clamp and secure the filler neck with the clamp -B-  .

    G15503318Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing filler neck