Removing Charge Air Cooler

Loosen air scoop for throttle valve -1- , line for positive crankcase ventilation -2- and vacuum line -3- .
Loosen screw-type clamp -4- and pull air scoop for throttle valve -1- off the charge-air cooler.

Release and disconnect positive crankcase ventilation line -2- .

Release and disconnect vacuum line -3- .

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Air box for throttle valve on charge-air cooler
Release and disconnect cable plugs for boost pressure sensor -1- and recirculating air valves -2- .

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Cable plugs for boost pressure sensor and ambient air valves
Remove -1- loudspeakers for exterior acoustics.
Loosen spring band clamps -2- and pull off lines.

Remove screws -3-

Release and disconnect plug connection -4- on the body.

Remove -1- Loudspeakers for exterior acoustics.

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Loudspeakers for exterior acoustics
Disconnect pressure hose -1- and recirculating air hose -2- at the charge-air cooler.
Loosen screw-type clamps -3- and pull off pressure hose -1- .

Loosen spring band clamps -4- and pull off recirculating air hose -2- .

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Pressure hose and recirculating air line
Detach charge air cooler -1- .
Unscrew screws -2- .

Replace screws during installation.

Drill out head of support sleeve -3- using a drill bit (approx. 10 mm in diameter) and push support sleeve -3- forwards through the bracket.

Remove charge-air cooler -1- .

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Charge air cooler
Remove air guides -1- and -2- .

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Air guides