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Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - 911 CARRERA (992) (2 Of 2) >> WM, 53615515 Replacing Inner Side Panel (Cabriolet) >> Preparing Inner Side Panel For Installation (Cabriolet)

Preparing Inner Side Panel For Installation (Cabriolet)

  1. Fit in inner side panel (Cabriolet) and secure it to the body.
  2. Drill holes for countersunk rivets through existing holes using a > Diameter 6.5 mm  .

    > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    1. 2.1  Make counterbores on rivet holes using > VAS 6957 - 100° countersink  .
      G14251088Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Punch rivets for inner side panel (Cabriolet)

  3. Drill holes for blind rivets through existing holes with > Diameter 6.6 mm  .
    G14251089Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Cabriolet)

    G14251090Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punch rivets for inner side panel (Cabriolet)

    G14251091Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Cabriolet)

  4. Drill holes for self-tapping screws through the existing holes with > Diameter 4.0 mm  .

    > 5X00IN24 SETTING SELF-TAPPING SCREWS

    G14251092Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Cabriolet)

    G14251093Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Cabriolet)

  5. Prepare area -A-  for aluminium welding.

    > 5X00IN10 WELDING ALUMINIUM

    G14251094Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Cabriolet)

  6. Remove inner side panel (Cabriolet).
  7. Prepare marked areas of inner side panel (Cabriolet) for installation.
    1. 7.1  Prepare marked areas -A-  for bonding and riveting.

      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    2. 7.2  Prepare marked area -B-  for aluminium welding.

      > 5X00IN10 WELDING ALUMINIUM

      G14251095Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Bonding areas on inner side panel (Cabriolet)