WM, 53025515 Replacing Rear Body (Cabriolet): Notes

PARTS DESCRIPTION

Part number	Description	Addition	Quantity
> 999.190.229.01	BLIND RIVET 999.190.229.01
> 99919022701	BLIND RIVET 999.190.227.01
> 99919023001	BLIND RIVET 999.190.230.01
> 99919023001	BLIND RIVET 999.190.230.01
> 99919022901	BLIND RIVET 999.190.229.01
> 99919022901	BLIND RIVET 999.190.229.01
> 999.190.227.01	BLIND RIVET 999.190.227.01
> 999.190.227.01	BLIND RIVET 999.190.227.01
> PAF912885	BLIND RIVET PAF.912.885
> 99919022901	BLIND RIVET 999.190.229.01
> 999.190.227.01	BLIND RIVET 999.190.227.01
> 99919022701	BLIND RIVETS 999.190.227.01
> 99919022901	BLIND RIVET 999.190.229.01
> 9A700860600	RIVET 9A7.008.606.00
> 9A700860700	RIVET 9A7.008.607.00

TOOLS DESCRIPTION

Tool denomination	Type	Tool number	Image
Tool trolley	General workshop equipment	> V.A.G2010/2A-1	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Aluminium tool set	General workshop equipment	> V.A.G2010/2A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Measuring and alignment system, professional	Vehicle-specific workshop equipment	> VAS 6527	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Measuring and straightening system	General workshop equipment	> VAS811 017	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Measuring system	Vehicle-specific workshop equipment	> VAS811 019	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Resistance Spot Welder	General workshop equipment	> VAS 6755	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Resistance Spot Welder	General workshop equipment	> VAS 6545A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Resistance Spot Welder	General workshop equipment	> VAS 6530A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Resistance Spot Welder	General workshop equipment	> VAS 821 101	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Welding and brazing system, MIG/MAG	General workshop equipment	> VAS 6741	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Welding and brazing system, aluminium/steel/MIG/MAG	General workshop equipment	> VAS 821 003	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Welding and brazing system, aluminium/steel/MIG/MAG	General workshop equipment	> VAS 821 005	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Welding and brazing system, aluminium/steel/MIG/MAG	General workshop equipment	> VAS 821 001	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Welding and brazing system, ALU/MIG/MAG	General workshop equipment	> VAS 6388A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Body dent removal system, aluminium	Vehicle-specific workshop equipment	> VAS 852 001	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Mobile extraction system, aluminium	General workshop equipment	> VAS 6572/2	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Mobile extraction system, steel	General workshop equipment	> VAS 6571/1	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Compact Booster	Vehicle-specific workshop equipment	> VAS 6790	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Supplementary Riveting Set	Vehicle-specific workshop equipment	> VAS 6790/2	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Threaded needles	Vehicle-specific workshop equipment	> VAS 6790/64	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Rivet inserts	Vehicle-specific workshop equipment	> VAS 6790/65	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Supplement set for rivet nuts and bolts	Vehicle-specific workshop equipment	> VAS 6790/67	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Rivet bar extension	Vehicle-specific workshop equipment	> VAS 6790/68	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Rivet inserts	Vehicle-specific workshop equipment	> VAS 6790/70	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Extension	Vehicle-specific workshop equipment	> VAS 6792/2	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Extension	Vehicle-specific workshop equipment	> VAS 6792/28	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Crimping pliers set, 4-piece	Vehicle-specific workshop equipment	> VAS 6635	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Crimping pliers	Vehicle-specific workshop equipment	> VAS 6635/5	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Spot-weld remover	General workshop equipment	> VAS 882 001	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Pneumatic Spot-Weld Remover	General workshop equipment	> VAS 6322A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Laser-weld seam grinder	Vehicle-specific workshop equipment	> VAS 6319	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Body saw	General workshop equipment	> VAS 6780	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Body saw	General workshop equipment	> VAS 6598A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Electric cutter	Vehicle-specific workshop equipment	> V.A.G1561B	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
100° countersink	Vehicle-specific workshop equipment	> VAS 6957	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
FDS sockets	Vehicle-specific workshop equipment	> VAS 852 007A	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Repair Kit for FD Screws	Vehicle-specific workshop equipment	> VAS 6631	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Pneumatic Cartridge Gun for Seam Sealing	General workshop equipment	> V.A.G 1761/1	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Compressed-air gun	General workshop equipment	> VAS 6648	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Hand cartridge gun	Vehicle-specific workshop equipment	> V.A.G1628	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Hot-air blower	General workshop equipment	> V.A.G1416	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Adjusting gauge	Vehicle-specific workshop equipment	> VAS 6936	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Adjusting gauge	Vehicle-specific workshop equipment	> VAS 6937	Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Adjusting gauge	Vehicle-specific workshop equipment	> VAS 6938	Courtesy of PORSCHE CARS NORTH AMERICA, INC.

TECHNICAL VALUES SPECIFICATION

Location	Description	Type	Basic value
Screw securing connecting piece to body Courtesy of PORSCHE CARS NORTH AMERICA, INC. Connecting piece	Item 1	Tightening torque	40 (30 ft.lb) Nm
Screw securing connecting piece to body Courtesy of PORSCHE CARS NORTH AMERICA, INC. Connecting piece	Item 2	Tightening torque	25 (19 ft.lb) Nm
Screw securing seat-well cross member to body Courtesy of PORSCHE CARS NORTH AMERICA, INC. Self-tapping screws	Item 2	Tightening torque	30 (22 ft.lb) Nm
Drill bit		Diameter	4 mm
Drill bit		Diameter	6, 6 mm
Dimension A		A	7, 5 mm
dimension B		B	21 mm
Drill bit		Diameter	6, 6 mm
Dimension A		A	34 mm
dimension B		B	62 mm
dimension C		C	115 mm
Dimension D		D	174.5 mm
dimension E		E	15.5 mm
Drill bit		Diameter	6, 6 mm
Drill bit		Diameter	6, 6 mm
Dimension A		A	15 mm
dimension B		B	49 mm
dimension C		C	15 mm
Dimension A		A	20 mm
dimension B		B	64 mm
dimension C		C	15 mm
Drill bit		Diameter	6, 6 mm
Drill bit		Diameter	6, 6 mm
Drill bit		Diameter	4, 0 mm
Drill bit		Diameter	4, 1 mm
Drill bit		Diameter	6, 6 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	3 mm
Applying adhesive	Spread evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	3 mm
Applying adhesive	Spread evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	3 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Bead of adhesive		Application depth	3 mm
Drill bit		Diameter	4, 0 mm
Drill bit		Diameter	6, 6 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	3 mm
drill bit		diameter	6.6 mm
Applying adhesive		Application depth	0.5 mm
Applying adhesive		Application depth	0.5 mm
Applying adhesive		Application depth	3 mm
drill bit		diameter	6.6 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	0.5 mm
Applying adhesive	Spread out evenly.	Application depth	3 mm