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Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - 911 CARRERA (992) (1 Of 2) >> WM, 53615500 Replacing Inner Side Panel (Coupe) >> Preparing Inner Side Panel (Coupe) For Installation

Preparing Inner Side Panel (Coupe) For Installation

  1. Fit inner side panel (Coupe) and secure it to the body.
  2. Fit in rear wheel housing and secure it to the body.
  3. Drill bore holes for rivets through both sheetmetal panels.
    1. 3.1  Drill holes for blind rivets -A-  .

      > Diameter 6, 6 mm 

    2. 3.2  Drill holes for countersunk rivets -B-  .

      > Diameter 4, 1 mm 

      1. 3.2.1  Counterbore the rivet holes with > VAS 6957 - 100° countersink  .
        G14250440Courtesy of PORSCHE CARS NORTH AMERICA, INC.

        Inner side panel with rear wheel housing

  4. Drill bore holes for blind rivets -A-  through both sheetmetal panels.

    > Diameter 6, 6 mm 

    G14250441Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bores in inner side panel (Coupe)

  5. Drill bore holes for countersunk blind rivets -B-  through both sheetmetal panels.

    > Diameter 4, 1 mm 

    1. 5.1  Counterbore the rivet holes with > VAS 6957 - 100° countersink  .
      G14250443Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Bores in inner side panel (Coupe)

  6. Drill holes for self-tapping screws -1-  through the existing holes with > diameter 4 mm  .
    G14250444Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner side panel (Coupe) and rear wheel housing

  7. Remove rear wheel housing.
  8. Prepare marked areas for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14250445Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas of rear wheel housing

  9. Remove inner side panel (Coupe).
  10. Prepare marked areas for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14250446Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas on inner side panel (Coupe)

  11. Apply adhesive evenly on the joint area of the inner side panel (Coupe) in the wheel housing flange area.

    > Application depth 0.5 mm 

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14250447Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas on wheel housing flange

  12. Apply adhesive on rear wheel housing in wheel housing flange area.
    1. 12.1  Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

      Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

      G14250448Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Joint areas on wheel housing flange

  13. Rivet in rear wheel housing in wheel housing flange area on inner side panel (Coupe) from the inside out.

    > BLIND RIVET PAF.912.885 

    G14250449Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Countersunk BLIND RIVETS

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