Installing Filler Plate

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Install filler plate and check that it fits perfectly.
2. Apply adhesive evenly to the entire bonding surface of the side member reinforcements (rear section) (Cabriolet). > Application depth 0.5 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

3. Apply adhesive to the filler plate.

   Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

   Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding area

4. Rivet in filler plate. > BLIND RIVET 999.190.227.01 

   > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

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   Blind rivets

5. Tighten self-tapping screws -1-  .

   > 5X00IN24 SETTING SELF-TAPPING SCREWS

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Self-tapping screws

6. Tighten self-tapping screws -1-  .

   > 5X00IN24 SETTING SELF-TAPPING SCREWS

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Self-tapping screws