LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - 911 CARRERA (992) (3 Of 3) >> WM, 51495510 Replacing Side Member Reinforcement >> Removing Side Member Reinforcement

Removing Side Member Reinforcement

  1. Unscrew self-tapping screws.
    G14248129Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

    G14248130Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

    G14248131Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  2. Unscrew self-tapping screws -1-  .
    G14248132Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  3. Cut off self-tapping screws -2-  using a chisel.
    G14248133Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  4. Remove punch rivets.
    G14248134Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punch rivets

    1. 4.1  Remove punch rivets -LHD vehicle -  using > VAS 852 001 - dent removal unit  and > VAS 6790 - compact booster  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    2. 4.2  Drill out punch rivets -RHD vehicle -  using > Diameter 6.5 mm  .
  5. Remove punch rivets using > VAS 852 001 - dent removal unit  and > VAS 6790 - compact booster  .

    > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    G14248135Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punch rivets

  6. Remove friction element welded joints.

    > 5X00IN29 REPLACING FRICTION ELEMENT WELDED JOINT

    G14248136Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Friction element welds

    1. 6.1  Grind off friction element welds - LHD vehicle -  .
    2. 6.2  Drill out friction element welds -RHD vehicle -  from the outside using > Diameter 6.5 mm  .
  7. Cut welded seams and remove attachment -1-  .
    G14248137Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Attachment

  8. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G14248138Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14248139Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  9. Remove chamber profiles in the marked area with rough cuts to expose adhesive areas.
    G14248140Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rough cuts

  10. Break off the self-tapping screws
    G14248141Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  11. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G14248142Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adhesive areas (after rough cuts)

  12. Remove side member reinforcement.
  13. Remove the remaining pieces of the self-tapping screws from the interior of the side member reinforcement area.