LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - 911 CARRERA (992) (3 Of 3) >> WM, 51495510 Replacing Side Member Reinforcement >> Installing A-Pillar Reinforcement (Lower Section)

Installing A-Pillar Reinforcement (Lower Section)

  1. Apply adhesive evenly over the entire bonding surface of the A-pillar reinforcement (lower section).

    > Application depth 0.5 mm 

    Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14248170Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  2. Position A-pillar reinforcement (lower section) and tack it in the area of the cut using a full steel weld.
    G14248171Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tack welds

  3. Tighten self-tapping screws -1-  .

    > 5X00IN24 SETTING SELF-TAPPING SCREWS

    G14248172Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  4. Resistance spot-weld the A-pillar reinforcement (bottom section).
    G14248173Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

  5. Apply a full steel weld to the A-pillar reinforcement (bottom section) -1-  .
    G14248174Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welded seam

  6. Bend over -2-  tab.
    G14248175Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tab

  7. Apply adhesive evenly on the entire bonding surface of the body. > Application depth 0.5 mm 

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14248176Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  8. Apply adhesive evenly to front closing element in area -A-  .

    > Application depth 0.5 mm 

    Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14248177Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  9. Secure front closing element.
    G14248178Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    BLIND RIVETS 

    A  Rivet in front closing element using blind rivets. > BLIND RIVET 999.190.229.01
    B  Plug-weld the front closing element.