Installing Side Member Reinforcement (Rear Filler Plate)

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Apply adhesive evenly on the marked area -A-  of the body. > Application depth 0.5 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding area

2. Apply adhesive evenly on the rear filler plate in the marked area -A -  .

   > Application depth 0.5  mm

   Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding area

3. Position and secure rear filler plate on the body
4. Rivet in the rear filler plate.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Rivets

   A	> BUND RIVET 999.190.229.01
   B	> BUND RIVET PAF.912.885

5. Apply a full aluminium weld to the rear filler plate.

   > 5X00IN10 WELDING ALUMINIUM

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Welded seams