Installing Side Member Reinforcement (Front Filler Plate)

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Apply adhesive evenly on the marked area -A-  of the body. > Application depth 0.5 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding area

2. Apply adhesive evenly on the front filler plate in the marked area -A -  .

   > Application depth 0.5 mm 

   Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding area

3. Position and secure the front filler plate to the body.
4. Rivet in front filler plate.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Rivets

   A	> BLIND RIVET 999.190.229.01
   B	> BLIND RIVET PAF.912.885

5. Apply a full aluminium weld to the front filler plate.

   > 5X00IN10 WELDING ALUMINIUM

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Welded seams