Removing Roof
CAUTION:
Pointed or sharp objects
- Risk of cracks, pricks or cuts
- Wear personal protective gear.
Information
Cover adjacent areas.
- Cover accessories adjacent to the repair area on the vehicle.
- Cover any accessories remaining on the vehicle.
Information
The cutting thread must be placed on the outside around the seal holder
Seal holder
- Unscrew nuts -1-
.
Nuts
- Cut through guide pin -1-
using > V.A.G 1561B - electric cutter
and > Length 25 mm
.
Guide pin
- Cut through inner adhesive bead -1
- using > V.A.G 1561A - electric cutter
and > Length 25 mm
.
Inner adhesive bead
- Cut through front adhesive bead -1-
on the roof using > VAS 861 001A - Window removal set
.
Adhesive bead at the front
- 4.1
Cutting cord > Length 3.5 m
must be unwound from the reel. Then cut it off.
Information
- Protect paint area of the side panel using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 4.2
Pierce front adhesive bead -2-
at the right.
Adhesive bead on roof, front
- 4.2.1 Insert scratch awl -1- past the bracket and threaded bolt -3- from inside the vehicle to the outside.
- 4.3 Pull cutting cord into the passenger compartment.
- 4.4
Guide cutting cord -1-
along under the windscreen sealing -2-
(-Arrows-
).
Windscreen sealing
- 4.5
Pull cutting cord -1-
at the front left into the passenger compartment.
Cutting cord
Information
- Protect paint area of the side panel using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 4.5.1 Guide the scratch awl -3- sideways at a sharp angle from the inside out.
- 4.5.2 Guide cutting cord -1- along under the plastic bracket -2- .
- 4.5.3 Pull cutting cord -1- with scratch awl -3- into the passenger compartment -arrow- .
- 4.6
Pull cutting cord at the front left -1-
as far as the centre into the passenger compartment -arrow-
.
Cutting cord
- 4.7
Knot hook -1-
on the cutting cord in the passenger compartment -2-
and hook the hook -1-
into the centring bore -3-
.
Hook on cutting cord
- 4.8
Guide loose end of the cutting cord -1-
out of the passenger compartment -arrow-
.
Cutting cord
Information
- Protect paint area of the side panel using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 4.8.1 Guide loose end of the cutting cord -1- at the front left out of the passenger compartment using the scratch awl -2- .
- 4.8.2 Guide cutting cord -1- along under the plastic bracket -3- .
- 4.9
Loosen roof at the front.
Adhesive bead at the front
- 4.9.1 Position suction cup on the windscreen.
- 4.9.2 Feed cutting cord into the spooling device.
- 4.9.3 Cut through front adhesive bead
- 4.1
Cutting cord > Length 3.5 m
must be unwound from the reel. Then cut it off.
- Cut through rear adhesive bead on the roof using > VAS 861 001A - Window removal set
.
Adhesive bead at the rear
- 5.1
Cutting cord > Length 3.5 m
must be unwound from the reel. Then cut it off.
Information
- Protect paint area of the side pa ne l using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 5.2
Pierce rear adhesive bead at the left -2-
.
Rear adhesive bead on roof assembly
- 5.2.1 Insert scratch awl -1- past the bracket -3- and threaded bolt from inside the vehicle to the outside.
- 5.3 Pull cutting cord into the passenger compartment.
- 5.4
Guide cutting cord -1-
along under the windscreen sealing -2-
(-Arrows-
).
Windscreen sealing
- 5.5
Pull cutting cord -1-
at the rear right into the passenger compartment.
Cutting cord
Information
- Protect paint area of the side panel using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 5.5.1 Guide the scratch awl -3- sideways at a sharp angle from the inside out.
- 5.5.2 Guide cutting cord -1- along under the plastic bracket -2- .
- 5.5.3 Pull cutting cord -1- with scratch awl -3- into the passenger compartment.
- 5.6
Pull cutting cord -1-
at the rear right as far as the centre into the passenger compartment -arrow-
.
Cutting cord
- 5.7
Knot hook -1-
on the cutting cord -2-
in the passenger compartment and hook the hook -1-
into the bore -3-
.
Hook on cutting cord
- 5.8
Guide loose end of the cutting cord -1-
out of the passenger compartment.
Cutting cord
Information
- Protect paint area of the side panel using protective film from the tool set while piercing/cutting.
- Press evenly without using too much force.
- Get another person to monitor the process from outside.
- If the scratch awl can be seen at the outside, stop immediately and re-position the awl using less force.
- 5.8.1 Guide loose end of the cutting cord -1- at the rear right out of the passenger compartment using the scratch awl -2- .
- 5.8.2 Guide cutting cord -1- along under the plastic bracket -3- .
- 5.9 Detach roof at the rear.
- 5.1
Cutting cord > Length 3.5 m
must be unwound from the reel. Then cut it off.
- Remove the roof.