LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 5X - Body General - 911 CARRERA (992) >> WM, 5X00IN34 Thread Repairs For Threaded Bushes Without Collar >> Repair Procedure For Threaded Bush Without Collar

Repair Procedure For Threaded Bush Without Collar

Information 

Do not move the vehicle until after the prescribed curing time specified for the threaded bush.

Information 

Once the end position is reached, the threaded bush must be loaded immediately in the screw direction and the thread lock must harden in this state.

Two options are available for this:

Overview of thread repair kits 

M14 - Installation depth variable > VAS271 011 - Thread repair kit. M14 x 1.5 

M12 - Installation depth 5 mm > 9843 - Thread repair kit 

M10 - Installation depth 5 mm > 9843/1 - Thread repair kit 

M10 - Installation depth 10 mm > 9843/2 - Thread repairs 

M8 - Installation depth 10 mm > 9843/3 - Thread repair kit 

  1. Loosen wire threaded insert (Helicoil) -1-  using a suitable screwdriver.
    G14223691Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Loosening wire threaded insert (Helicoil)

  2. Pull out wire threaded insert (Helicoil) -1 -  (Arrows-)  .
    G14223692Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing wire threaded insert (Helicoil)

  3. Drill out thread.
    1. 3.1  Drill out the old thread fully using special 3-flute drill bit  (contained in the set) -RHP vehicle -  , Minimal drilling depth = depth + length of threaded bush + approx. 3 mm 
      G14223693Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Drilling out thread

  4. Cut thread.
    Fig 1: Checking Thread Cutting Dimension
    G14223694Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cutting thread

    1. 4.1 Cut thread up to dimension -Y-  using a cutting tool.

      Dimension -Y-  depth + length of threaded bush

    2. 4.2  Clean the thread.
      1. 4.2.1  Blow drilling chips out of the thread using compressed air.
      2. 4.2.2  Rinse the thread with brake cleaner.
      3. 4.2.3  Blow-dry the thread with compressed air.
  5. Position threaded bush on screw-in tool.
    1. 5.1  Screw threaded bush -1-  onto screw-in tool -2-  .
      G14223695Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Positioning threaded bush on screw-in tool

      Check that the threaded bush -1- is screwed fully onto the screw-in tool -2-  (Arrows-). 

      G14223696Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Positioning threaded bush on screw-in tool

  6. Only for screw-in tool with variable depth:  Set depth
    G14223697Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adjusting the depth

    1. 6.1  Loosen screw -1-  .
    2. 6.2  Adjust the stop to the relevant depth -X -  .
    3. 6.3  Tighten screw -1-  .
  7. Screw in threaded bush.
    1. 7.1  Screw in threaded bush -1-  fully immediately using the screw-in tool -2-  .
      G14223698Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screwing in threaded bush

  8. Unscrew screw-in tool -E-  from the threaded bush -LHD vehicle -  .
    G14223699Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Unscrewing screw-in tool

  9. Leave thread lock to harden for 6 hours. Assembly work may be carried out.