LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Collision - 5X Body - General Information (Collision) (Y1A)) >> 5X00 Body - General Information (Collision) >> WM, 5X00IN24 Setting Self-Tapping Screws >> Setting Self-Tapping Screws

Setting Self-Tapping Screws

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Align and secure body parts.
  2. Drill body parts using a small drill bit (-X-  mm).
    G15563681Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Hole geometry

  3. Remove body parts.
  4. Drill into the outer component (-Y-  mm).
  5. De-burr all bore holes.
  6. Prepare bonding surfaces and bond body parts.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE 

  7. Align and secure body parts.
  8. Screw on body parts using a special screw.
    1. 8.1 Fit screw.
      G15563682Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Fitting screw

    2. 8.2 Screw in screw using a drill set to a high speed (> 1, 000 rpm).

      Screwing in the screw at high speed shapes the cylindrical extrusion.

      G15563683Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Shaping extrusion

    3. 8.3 Groove the metric thread without tension.
      G15563684Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Grooving thread

    4. 8.4 Continue to screw in at low speed (< 100 rpm).
      G15563685Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screwing in screw

      Information 

      If the prescribed torque or torque angle is not reached when screwing in screws (screw does not tighten securely), the next size screw must be used.

    5. 8.5 Tighten the screw to the prescribed torque or torque angle.
G15563686Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Tightening screw