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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (Collision - 53 Rear Body (Y1A)) >> 5368 Wheel Housing Rear >> WM, 53685507 Replacing (Inner) Rear Wheel Housing >> Preparing (Inner) Rear Wheel Housing

Preparing (Inner) Rear Wheel Housing

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position (inner) rear wheel housing and secure it to body.
  2. Prepare joints.
    G15563246Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

    1. 2.1 Drill bore holes for blind rivets -B-  through both sheet metal plates using > diameter 6.6 mm  .
    2. 2.2 Drill holes for countersunk blind rivets -C-  through both sheet metal panels with > diameter 6.5 mm  .
    3. 2.3 Counterbore rivet holes -C-  with > VAS 6957 - 100°countersink. 
  3. Drill bore holes for blind rivets through both sheet metal plates using > diameter 6.6 mm  .
    G15563247Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

  4. Drill bore holes for blind rivets through both sheet metal plates using > diameter 6.6 mm  .
    G15563248Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

  5. Drill bore holes for blind rivets through both sheet metal plates using > diameter 6.6 mm  .
    G15563249Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

  6. Drill bore holes for blind rivets through both sheet metal plates using > diameter 6.6 mm  .
    G15563250Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

  7. Remove (inner) rear wheel housing.
  8. Prepare (inner) rear wheel housing for joining.
    G15563251Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas

    1. 8.1 Prepare marked areas -A-  for bonding and riveting.

      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    2. 8.2 Prepare marked area -B-  for resistance spot-welding.
    3. 8.3 Prepare marked areas -C-  for full steel welding.
  9. Prepare (inner) rear wheel housing for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G15563252Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  10. Prepare (inner) rear wheel housing for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

G15563253Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas