Installing (Inner) Rear Wheel Housing

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Install (inner) rear wheel housing and check that it fits perfectly.

   Information 

   • Apply adhesive evenly over the entire bonding surface. 
2. Apply adhesive on bonding area -A-  of body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   > Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

   Information 

   • Apply adhesive evenly over the entire bonding surface. 
3. Apply adhesive on bonding areas of body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   > Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

   Information 

   • Apply adhesive evenly over the entire bonding surface. 
4. Apply adhesive on bonding area -A-  of (inner) rear wheel housing.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   > Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Joint areas

   1. 4.1 Also apply a bead of adhesive all around the bonding surface.

      > Application depth 3 mm 

   Information 

   • Apply adhesive evenly over the entire bonding surface. 
5. Apply adhesive on bonding areas of (inner) rear wheel housing.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   > Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

   1. 5.1 Also apply a bead of adhesive all around the bonding surface.

      > Application depth 3 mm 

   Information 

   • Apply adhesive evenly over the entire bonding surface. 
6. Apply adhesive on bonding areas of (inner) rear wheel housing.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   > Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

   1. 6.1 Also apply a bead of adhesive all around the bonding surface.

      > Application depth 3 mm 

7. Rivet in (inner) rear wheel housing.

   > BLIND RIVET 999.190.229.01 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Blind rivets

8. Secure (inner) rear wheel housing.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Joints

   1. 8.1 Rivet in (inner) rear wheel housing.

      > BLIND RIVET 999.190.229.01 

   2. 8.2 Screw in self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

9. Secure (inner) rear wheel housing.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Joints

   1. 9.1 Rivet in (inner) rear wheel housing.

      > BLIND RIVET 999.190.229.01 

   2. 9.2 Screw in self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

10. Apply steel resistance spot-weld to (inner) rear wheel housing.

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Blind rivets

11. Rivet in (inner) rear wheel housing.

    > BLIND RIVET 999.190.227.01 

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Blind rivets

12. Secure (inner) rear wheel housing.

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

    1. 12.1 Rivet in (inner) rear wheel housing.

       -B-  > BLIND RIVET 999.190.227.01 

       -C-  > BLIND RIVET 999.190.228.01 

    2. 12.2 Screw in self-tapping screws.

       > 5X00IN24 SETTING SELF-TAPPING SCREWS

    3. 12.3 Apply a resistance spot-weld in areas -A-  .
    4. 12.4 Apply a full steel weld to (inner) rear wheel housing in areas -1-  .