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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (Collision - 53 Rear Body (Y1A)) >> 5368 Wheel Housing Rear >> WM, 53685501 Replacing (Outer) Rear Wheel Housing >> Preparing Outer Rear Wheel Housing For Installation

Preparing Outer Rear Wheel Housing For Installation

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position (outer) rear wheel housing and secure it to the body.
  2. Prepare joints.
    G15563051Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Penetrated joints

    1. 2.1 Drill bores for blind rivets -A-  . > Diameter 6.6 mm 
    2. 2.2 Punch holes for flow-form rivets -B-  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

  3. Drill holes -B-  for countersunk blind rivets through both sheetmetal panels. > Diameter 6.5 mm 
  4. Counterbore rivet holes with > VAS 6957 - 100° countersink. 
  5. Drill holes for blind rivets -A-  and -B-  through both sheet metal panels. > Diameter 6.6 mm 
    G15563052Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Blind rivets

  6. Prepare joints.
    G15563053Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

    1. 6.1 Drill bore -A-  holes for blind rivets. > Diameter 6.6 mm 
    2. 6.2 Drill -B-  bore holes for countersunk blind rivets. > Diameter 6.5 mm 
    3. 6.3 Counterbore rivet holes with > VAS 6957 - 100° countersink. 
  7. Remove outer rear wheel housing.
  8. Prepare marked area for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

G15563054Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding area