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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (Collision - 53 Rear Body (Y1A)) >> 5348 Side Member Rear >> WM, 534855 Replacing Rear Longitudinal Member >> Preparing Rear Longitudinal Member For Installation

Preparing Rear Longitudinal Member For Installation

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position rear side member -1-  together with front side member (closing part) -2-  and secure to the body.
    G15562668Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Positioning components

  2. Prepare joint connections for rear side member.
    G15562669Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint connections

    1. 2.1 Drill bore holes -A-  for blind rivets through both sheetmetal plates. > Diameter 6.6 mm 
    2. 2.2 Measure bore hole -B-  for blind rivets with distance -a-  > Distance 31 mm  and distance -b-  > Distance 24 mm  and drill through both metal panels with > diameter 6.6 mm  .
    3. 2.3 Measure bore hole -C-  for blind rivets with distance -c-  > Distance 63 mm  , mark it and drill through both sheetmetal panels using > diameter 6.6 mm  .
  3. Prepare rear side member together with front side member (closing part) prior to joining.
    G15562670Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint connections

    1. 3.1 Drill bore holes for blind rivets -A-  and -B-  using > diameter 6.6 mm  .
    2. 3.2 Drill holes for countersunk blind rivets -C-  through both sheet metal panels with > diameter 6.5 mm  .
    3. 3.3 Counterbore rivet holes -C-  with > VAS 6957 - 100° countersink. 
  4. Drill holes setting > VAS 6956A - angle drill 
    G15562671Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Countersunk rivets

    1. 4.1 Drill bore holes for countersunk blind rivets through both sheet metal panels with > Diameter 6.5 mm  .
    2. 4.2 Counterbore rivet holes with > VAS 6957 - 100° countersink. 
  5. Remove rear side member and front side member (closing element).
  6. Prepare rear longitudinal member for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

G15562672Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas

G15562673Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas