Removing Gusset Plate

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.

Loosen gusset plate.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Gusset plate
1. 1.1 Unscrew self-tapping screws.
  > 5X00IN24 SETTING SELF-TAPPING SCREWS
2. 1.2 Drill out spotwelds. > Diameter 6.6 mm
3. 1.3 Grind down welded seams -1- .
Loosen gusset plate.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Gusset plate
1. 2.1 Unscrew self-tapping screws.
  > 5X00IN24 SETTING SELF-TAPPING SCREWS
2. 2.2 Drill out spotwelds. > Diameter 6.6 mm
3. 2.3 Grind down welded seams.
Heat bonding areas using > V.A.G 1416 - Hot-Air Blower .

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas
Remove gusset plate.