Installing Gusset Plate

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.

Information

Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
Do not begin bonding work until all materials and tools necessary for later repair work are available.

Fit gusset plate and check that it fits perfectly.
Information
- Apply adhesive evenly over the entire bonding surface.
Apply adhesive on bonding areas -A- of the body.
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

> Application depth 3 mm

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas

Information
- Apply adhesive evenly over the entire bonding surface.
Apply adhesive in areas -A- on the gusset plate.
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

> Application depth 0.5 mm

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas
1. 3.1 Also apply a bead of adhesive all around the bonding surface -A- .
  > Application depth 3 mm
Install gusset plate.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Gusset plate
1. 4.1 Rivet in gusset plate.
  > BLIND RIVET 999.190.229.01
2. 4.2 Screw in self-tapping screws.
  > 5X00IN24 SETTING SELF-TAPPING SCREWS
3. 4.3 Apply a full steel weld in areas -1- .
Install gusset plate.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Gusset plate
1. 5.1 Rivet in gusset plate.
  > BLIND RIVET 999.190.229.01
2. 5.2 Screw in self-tapping screws.
  > 5X00IN24 SETTING SELF-TAPPING SCREWS
3. 5.3 Apply a full steel weld to the gusset plate.