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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (Collision - 51 Body Center/Roof/Frame (Y1A)) >> 5149 Side Member Reinforcement >> WM, 514955 Replacing Side Member Reinforcement >> Removing Side Member Reinforcement

Removing Side Member Reinforcement

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen side member reinforcement.
    G15561757Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

    Information 

    Only drill through the top plate. Make sure not to damage the plate underneath when doing this.

    1. 1.1  Drill out spotwelds -A -  .
    2. 1.2  Remove punch rivets -B -  using > VAS 852 001 - dent removal unit  and > VAS 6790 - compact booster  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

  2. Loosen side member reinforcement.
    G15561758Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

    1. 2.1  Mark and make cuts.
    2. 2.2  Remove punch rivets using > VAS 852 001 - dent removal unit  and > VAS 6790 - compact booster  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

  3. Loosen side member reinforcement.
    G15561759Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

    Information 

    Only drill through the top plate. Make sure not to damage the plate underneath when doing this.

    1. 3.1  Drill out spotwelds -A -  .
    2. 3.2  Remove punch rivets -B -  using > VAS 852 001 - dent removal unit  and > VAS 6790 - compact booster  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

  4. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G15561760Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  5. Heat bonding area using > V.A.G 1416 - hot-air blower  .
    G15561761Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding area

  6. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G15561762Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  7. Remove side member reinforcement.