LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (Collision - 51 Body Center/Roof/Frame (Y1A)) >> 5113 A-Pillar Reinforcement >> WM, 51135501 Replacing A-Pillar Reinforcement >> Removing A-Pillar Reinforcement

Removing A-Pillar Reinforcement

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Separate welded seams.
    G15561064Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welded seams

  2. Unscrew self-tapping screws.
    G15561065Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  3. Unscrew self-tapping screws -1-  .

    > 5X00IN24 SETTING SELF-TAPPING SCREWS

    G15561066Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  4. Loosen A-pillar reinforcement.
    G15561067Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

    1. 4.1  Loosen friction element welded joints.

      > 5X00IN29 REPLACING FRICTION ELEMENT WELDED JOINT

    2. 4.2  Unscrew self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

    Information 

    Only drill through one plate thickness on the spotwelds. Do not damage the component underneath.

  5. Drill out spot welds using > VAS 882 001 - spot-weld remover  .
    G15561068Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

  6. Drill out spotweld through two plate thicknesses.
    G15561069Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotweld

  7. Loosen A-pillar reinforcement.
    G15561070Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welded seams

    1. 7.1  Grind down welded seams.

      Information 

      Only drill through one plate thickness on the spotwelds. Do not damage the component underneath.

    2. 7.2  Drill out spotwelds using > VAS 882 001 - spot-weld remover  .
  8. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G15561071Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  9. Remove A-pillar reinforcement.